Which <span class="highlight">solar</span> controler to buy ???

I have two 80 watt solar panels that up till now worked well,i have 17 v to 20v before the mppt regulator but only 4 v from the regulator.

Possibly the regulator needs replacing,question is which one to buy ??? there is a multitude on offer.

Any suggestions please ????
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Reply By: Member - Kirk L - Thursday, Dec 31, 2015 at 13:09

Thursday, Dec 31, 2015 at 13:09
You don't say if you batteries are Charged when the reg is only putting out 4V. If so then that is probably OK. If batteries are flat and you only get that then yes maybe reg is done. I'm also not sure if you are talking about a reg mounted in your van or if panels are portable. If so then Jcar do regulators that do the job.
AnswerID: 594364

Follow Up By: Tim F3 - Friday, Jan 01, 2016 at 10:19

Friday, Jan 01, 2016 at 10:19
Kirk, batteries were not charged then,the panels are protable and the regulator is connected at the end of the cable away from the panels.
with the panels not connected to the battery in full sun i read approx 17v from the panels to the regulator but only a very low voltage coming out of the regulator.
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Follow Up By: Member - Kirk L - Saturday, Jan 02, 2016 at 15:12

Saturday, Jan 02, 2016 at 15:12
Hi Tim. Sorry couldn't get back you as there seemed to be a problem with the site. I would go with what John said. Cheers.
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FollowupID: 862775

Reply By: Member - John and Val - Thursday, Dec 31, 2015 at 14:03

Thursday, Dec 31, 2015 at 14:03
Tim,

If you've got about 17V before the regulator, that suggests the regulator is loading the solar panels correctly.

The 4V after the regulator (i.e. at the battery) is a worry though. Could be the battery is crook, could be a short in the wiring, could be the controller is crook.

Before going straight to a replacement controller I'd suggest investigating further by disconnecting the controller and monitoring battery voltage and current while charging using a standard 240v charger. This will point to any battery or wiring issues, and may breathe life back into the battery for use another day.

Starting with a full battery and no obvious problems, I'd then reconnect the solar regulator and monitor for any peculiar happenings, especially excessive current flow out of the battery. If you do see signs of distress I agree that a replacement controller is probably the way to go. I can't make any specific recommendations, beyond favouring an MPPT type with ample current rating.

HTH

Cheers

John

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AnswerID: 594368

Follow Up By: Tim F3 - Friday, Jan 01, 2016 at 10:23

Friday, Jan 01, 2016 at 10:23
Thankyou john and val,have charged the battery overnight with ctek charger,battery reading 13 volts appears ok,runs fridge ok.

Checked solar panels again have high voltage going in to regulator and very little coming out .(see above).
thankyou for your reply.
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FollowupID: 862767

Reply By: Member - Phil G (SA) - Thursday, Dec 31, 2015 at 14:08

Thursday, Dec 31, 2015 at 14:08
Tim,
What is the voltage measured at your batteries and was the regulator connected to them when you took the measurement?
AnswerID: 594370

Follow Up By: Tim F3 - Friday, Jan 01, 2016 at 10:25

Friday, Jan 01, 2016 at 10:25
Phil i am measuring the voltage with the panels dissconnected from the battery,about 17 v before regulator very little ,around 4v coming out.
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Follow Up By: Member - Phil G (SA) - Sunday, Jan 03, 2016 at 00:57

Sunday, Jan 03, 2016 at 00:57
Some regulators need a battery connected, so they can detect the voltage before they will put anything out. I'm guessing your regulator is fine.
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Reply By: Zippo - Saturday, Jan 02, 2016 at 21:40

Saturday, Jan 02, 2016 at 21:40
If that 4V is measured WITHOUT the batteries connected to the reg output, that was a pointless exercise. Connect it to a batery and monitor the voltage, or better still the charge current.
AnswerID: 594420

Follow Up By: Frank P (NSW) - Sunday, Jan 03, 2016 at 12:11

Sunday, Jan 03, 2016 at 12:11
What Zippo said.

Discharge the battery so that the regulator should go into bulk mode, hook it all up and measure the charge CURRENT going into the battery. If you're using a multimeter be careful. Most of those have a 10 amp current limit and you could be pushing that in favourable conditions. A tong meter would be safer.

Cheers
FrankP

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