AnswerID: 14391 Submitted: Monday, Mar 03, 2003 at 22:28
Jarrod
replied:
Hi Dolfn,
My sugestion for running electricals for yout new radio - DC power - use minimum 4mm "figure 8" auto cable. Something in a nice red/black or red/red-black trace colour is easiliy identifyable. For the connector at the radio end, shorten the supplied DC cable to around 10 to 12 inches. You will find that the factory DCplug- lead will only be 2 or 3mm square CSA cable (Cross sectional area) - bare minimum for the required current draw. Extend the power lead using the 4mm CSA all the way to the battery. Solder the joints at the radio end and insulate like your life counts on it. ( one car fire later it just might !!!) run the power cable where the original manufac. loom is. - This will be the most protected from heat/under bonnet nasties. At the battery, use only a quality fuse holder,
weather proof and insulated. As stated earlier fuse the positive side of the cable as close to the battery terminal as possible. ( around 4 to 6 inches is practicable). Only use solder joints or very high quality crimps with proffesional crimping tool. Steer away from the earlier mentioned Connectors that "splice " the cable. These have a habit of cutting strands of the main conductor, and also loosing the outer plastic casing resulting in a short. The reason to pay particular attention to good joints and quality connectors is simple - reliabilty and functionality. The name of the game is minimise the voltage drop.- for every crimp/splice/push terminal, a small voltage drop ( due to resistance) will occur. Too many of these and the Transmitter will operate at far less than optimum perfermance. - just like "yellow headlights", voltage drop causes your radios out put to fall significantly with only very minor drop in operating voltage.
As for using accesory/ignition circuit for power - ever tried listening to Fox fm without the keys in the car ??? - only consideration here is remember to turn the thing off at night ( especially with only one Battery). - Whilst on a winter tour of duty of Antarctica, Stationed at Casey as an RF techo, I remeber One Balmy minus 17 degree night, a snow cat operator lost a very important key ( yes they had keys for the ignition, never know when one might get stolen!!!!) but still managed comms - why ? we always radio direct wired the radio. ( a hole nuther storey...) which is probably why I stress the high reliability, water proof, job - you may just find that ( and I pray you never do) have a situation that you need the damn thing to work!!!
As for coax - quality cable ( beldon rg58), connector, good stress relieving and water proofing, make sure you go through the fire wall using a solid grommet, ( I assume you are bull bar mounting antenna) use cable ties sparingly. Once again watch hot spots in engine bay, try to run the coax on opposite side of engine bay to exhaust manifold. Electrical interference usually doesnt enter the receiver from the coax cable itself so run this with the other cable will be fine. ( running the power cable direct will actually help if there is any interference, the Battery has a "capacative effect" and shorts out all ac ) Maybe we should worry about an interference problem if one arrises !!!
Thats about all i can think of at the moment, just my 20 cents worth any way. ( And 15 years in the trade!!!)
all the best with it,
Jarrod.
P.s. have you got an antenna ?? can give you my opinion if you are interested.
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