Friday, Nov 13, 2009 at 12:47
Good luck with repair. how much was his quote?
I would suggest you have 4 "broom handles' on board. Or better still get some 25 x 25mm angle and cut it to length so it runs from the van body sill up under the roof so the blocks where the uprights are mounted on the roof are. The angles will all sit inside each other for storage and will take the weight easily. I also have a small 40mm flat piece of steel welded on one side about half way along angle so it locks the angle onto the upright and it wont be bumped out or dislodged in any way. You can than take the weight off the winch setup when camped if you want to. 4 uprights are needed in case you have a problem in the system and you want to hold it all up. Also needed for some service type work if yo get keen after reading the book, like getting all 4 corners to lift up an equal height.
check what you currently have, its probably lower at back (or front) or on one corner.
Before it goes in for service, open up inside behind the winch (remove ply cover panels) and
check out the eye bolts and cables (Caution: dont run your hands along the cables in case they are sharp or splintered enough to slice your hand open)
Check the eye bolts are not bent or forced open which would indicate a strain in the system somewhere which would have caused the result you now have. I am guessing either a cable was snagged up somewhere (pulley or something in a cupboard fallen into the cable area?) or a push rod/slug is blocked up with grease and dirt, (or maybe previous owner caused the problem by leaving a roof latch on when trying to wind up etc) - but i cant tell for sure from here on this side of the screen ;)) good luck with it....
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