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Bull Bars, Rails & Steps
A vehicle's bull bar, sides steps and rails are known as its "bar work". Some critics might suggest that bar work is not necessary but for people actually using their vehicles for offroad touring, the bar work provides critical strength and protection and should therefore be considered as essentials.
Article By: Damian Baker Updated: 10 Jun 2008
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Bull Bars
Side Steps
Roo Bars
Rails
Nudge Bars
Rear Bar
Choosing a Bull Bar for OffRoad Use
Article Feedback
Bull Bar Construction
Related Pages
In this Article
Bull Bars
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A true bumper replacement VFPS (bull bar) is designed to protect against animal strike and replaces the front bumper. All bull bars are not created equal, with different designs and construction materials suited to various applications.
Animal strike is more likely when travelling in offroad situations where grazing or wild animails are not conditioned to regular traffic, but in any part of
Australia
and even on bitumen highways, there is an increased risk of collision between sunset to sunrise.
As anyone who has seen the damage caused to a vehicle by an animal strike, even a small kangaroo or emu can do a lot of damage. A bullbar at the front of the vehicle can protect from headlight and radiator damage and should deflect an animal before it strikes the windscreen.
Unfortunately, the issue of pedestrian safety has raised recent concerns with the anti-4WD lobby groups suggesting that bull bars pose serious danger in urban environments. The best response to these concerns is to accept that the bull bar is not an item that is easily removed from the vehicle after trips, so be sure that you select a bull bar for your vehicle that best suits your driving environment. This means that if you are driving an AWD, or 4WD vehicle but only using for urban use, then avoid fitting a serious bull bar for looks, that really only belongs on a vehicle that is used offroad. There are plenty of softer options for bull bars as we will outline below.
Roo Bars
According to statistics, kangaroos account for over 60% of animal collisions in
Australia
with dogs coming in next at around 12%. Roo bars are designed to adequately sustain the impact of these animals. Many vehicles and especially sedans in the Australian outback have been fitted with roo bars due to the unfortunate high collision rate with animals.
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Nudge Bars
Nudge bars are generally fitted to soft-roaders and sedans and are sometimes included in a vehicle package or optional extra from the car manufacturer. Nudge bars are constructed from either light aluminium or polycarbonate tubing. They are designed to only protect the radiator grille areas without replacing the bumper bar and are strong enough to withstand minor front-end bumps.
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Click Image to Enlarge
Choosing a Bull Bar for OffRoad Use
There are some car manufacturers and car dealerships that may include a bull bar as part of their vehicle package deal or as an after market extra. Additionally, you can purchase one from many quality bull bar manufacturers around the country with prices starting from as low as $800 to around $1600 for a high quality upmarket model. If your vehicle has an SRS setup however, you'll need to ensure you buy a bull bar that is SRS air-bag-compatible.
Unfortunatley, most vehicles will not come fitted from the dealer with an adequate bull bar for serious offroad use so there are a few features to look out for:
What to Look For in a Bull Bar:
Low bar height - for reduced reflection/visual interference
Shaped to give maximum ground clearance
Integrated indicator lights
Driving light mounts
Aerial mounts
Strong construction
Offers Australian Standard compliance for VFPS and air bag compatibility
Other advantages of purchasing a bull bar that have specific uses for offroad driving and touring include providing a convenient place to mount
HF radio
or
UHF radio
aerials and a place to mount extra halogen or HID spotlights.
Bull Bar Construction
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Steel
Bull bars that are constructed from steel, although rigid and reasonably heavy, will offer very strong protection for your vehicle. Consequently, steel bull bars are chosen by the majority of serious offroad travellers. Steel bull bars are also preferable for those wanting to mount a winch, which require a very strong support frame to carry the weight and strain exerted by a winch. Steel bull bars are painted to provide a protection barrier against corrosion such as
rust
, which could eventually weaken the structure of the frame-work.
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Alloy and Aluminium
These materials are lighter than steel and are not prone to rusting. Many car manufacturers offer genuine bull bars that comply with Australian design standards and regulations and are usually provided in a vehicle package or sold as optional extras. With advances in construction methods and the utilisation of thicker materials, these bull bars are quite strong with some being designed to withstand winching activities of relatively large loads.
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Polymer
Polymer bull bars, which are made from high grade polyethylene, are very light weight and are designed to lesson the impact in an accident. These bull bars provide a good compromise for people looking for front end protection but with respect to pedestrian safety. Polymer has a natural memory so after most medium speed impacts and animal strikes the bar takes back its original shape. They are designed to suit many vehicle types, including sedans, 2WDs and 4WDs. Most Polymer bars offer Australian Standard compliance for VFPS and air bag compatibility and apparently most of the new 4WD bars are designed for winch installation. Manufacturers claim that a polymer bull bar can sustain less damage than metal bull bars following an animal strike and the cost for repairs is therefore less. The light weight construction certainly assists with a reduction in overall vehicle weight, hence the savings can be also be measured by less tyre and
suspension
wear and general safer handling. Safety lobby groups suggest that they are a better alternative to metal bull bars.
Side Steps
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Side steps are designed to provide easier access to your vehicle and are mostly seen on large 4WD vehicles, or those with high-lift
suspension
. A side step will also minimise mud and road debris from flicking up onto the doors and windows. However, if used on lower height vehicles to be taken offroad, be sure that you don't impact upon the ground clearance - side steps will scrape if mounted too low and can be torn off the vehicle causing more damage than they were designed to protect!
What to look for:
Look for full support beneath the step - welded, zinc plated support brackets which extend the full width of the step will give the most strength to last the distance.
Choose steps that are extremely solid. Galvanised chequer plate is ideal as it helps to take dirt and mud off your soles whilst providing protection against dents from rock steps, etc.
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Rails
Rails, which are also known as side bars, are practical for vehicles with flared guards that are to be used for touring offroad where additional body protection from scratches caused by scrub and overhanging branches is needed. Although rails add overall protection to the vehicle, you should also consider they will add extra weight so they are generally only used on large 4WDs such as Landcruisers and Patrols.
If you decide to mount rails to your vehicle, it should be mounted to the chassis instead of the vehicle’s body because the chassis provides much stronger support.
Most bull bar manufacturers also construct rails and some can tailor make rails to your specifications. Rails are usually connected to the side step and mounted to the chassis with proprietary mountings.
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Click Image to Enlarge
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Rear Bar
A rear bar will add protection to the rear of your 4WD and can provide easy access to the roof rack or rear of the vehicle. Manufacturers design rear bars to be extremely solid and the design also allows easy to fit 'stop', 'tail' and 'indicator' lights with wiring looms for easy connection.
Some rear bars may also incorporate:
A Class 4 towbar into the design
Non-slip rear step (usually of galvanised or powdercoated chequer plate)
Single or double swing-away tyre carriers
High-lift jack points
Rear Steps
These are built or incorporated into the rear bar and are usually constructed from steel with galvanised or powdercoated chequer plate.
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Article Feedback
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What Others have Posted
oldtimer : 20 Jun 08 08:15
G`day Could someone plese give me some more information on the Gran...
G`day
Could someone plese give me some more information on the Grand Cherokee NUDGE BAR, as shown in the article written by Damien Baker for 4x4 accessories ? Many thanks!
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Latest: 20 Jun 08 09:26 Replies:
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Member - Mark G (NSW) : 4 Jun 08 21:34
gday all,does anyone know what i can apply to my bullbar to stop the...
gday all,does anyone know what i can apply to my bullbar to stop the headlights from shining back.at the moment i have 100 mile tape but as it gets older it looks a bit ragged.the surface is stainless steel.obviously paint wont stick but someone might have an idea,cheers.
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Latest: 5 Jun 08 18:51 Replies:
8
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Views:
712
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benedictlee : 18 Apr 08 08:03
Can anyone provide any information on the benefits or negatives of e...
Can anyone provide any information on the benefits or negatives of either bars - I am trying to decide which to install on my hilux dual cab.
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Latest: 19 Apr 08 14:59 Replies:
12
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Views:
1169
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baldman : 24 Jan 08 19:05
Hi all, I was wondering if it is possible to modify a bullbar as ...
Hi all,
I was wondering if it is possible to modify a bullbar as in the picture to be able to safley and effectivley fit a winch to it.
Being a steel bar I figure that with the correct reinforcing it should be able to be done.
Would love some feedback if anyone has attempted this and if it is financially feasible.
http://i269.photobucket.com/albums/jj65/baldman1/Bullbar.jpg
cheers
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Latest: 26 Jan 08 16:43 Replies:
3
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1011
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Mayesy : 8 Sep 07 21:21
Hi All I just picked up a second hand steel TJM T15 winch bar today...
Hi All
I just picked up a second hand steel TJM T15 winch bar today for my coil spring 100 series cruiser. I plan to offload the toyota factory aluminium bar and fit the TJM. Are there many pitfalls to swapping them over...it looks straight forward. Also I plan to fit a winch soon. Do I need to get a winch mounting kit? If so what are the dollars for one?
thanks in advance.
Geoff
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Latest: 9 Sep 07 09:35 Replies:
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Related Pages
Vehicle Shower
Water is the single most precious commodity you need to carry for your trip. Although heavy, we need to carry it for drinking, cooking and washing. When it comes to personal hygiene during remote travels, we often scrimp on the luxuries and make do with a quick wash of the arm pits and other spots.
[Feature Story]
Roof Racks, Luggage Trays & Boxes
In this article we look at the pros and cons of using the roof of your vehicle for storage when travelling; discuss what not to carry on your roof; provide some helpful packing hints and finally some useful buying tips with links to suppliers who sell roof rack luggage trays and storage systems.
HF Radio
HF Radios are a wise consideration if you intend to travel throughout remote regions of Australia. In this article we discuss the usefulness of HF radio in practical situations and explain the many featues and services avaialble to enhance your use of the equipment including links to suppliers and manufacturers.
Cargo Drawers
This Article looks at gearing up for a 4WD camping trip and the need to find a sturdy, compact storage solution that won't rattle, break or allow loose items to fly around the cabin. We look at cargo drawers and list the features you should look for.
UHF Radio
If you are considering a trip into Australia’s vast outback, then a UHF Radio is an important communications device to have. Besides the entertainment value, such as chatting with other travellers, this radio can be a valuable part of your contingency list.
Snorkel
Although significantly different, both petrol and diesel engines require a steady flow of air to operate. If the vehicle is not fitted with a snorkel, they do this by sucking air through the inner guard of the bonnet or just behind the grill. These open airways will also allow water to enter the engine if submerged - with disastrous results!
Suspension
There is an unfortunate but realistic fact about purchasing a new 4WD - it won't come fitted with a suspension system designed to carry the kind of load you'll pack for a serious outback trip. In this article we explain why it is important to consider fitting a new suspension system and what is involved.
Water Tank
Water storage is a critical issue for all four wheel drivers. Not only do you need to carry large amounts of fresh water, you also need 2 alternate supplies in case of contamination from one source. We suggest a couple of small plastic jerry cans for backup but for the main supply, the best water carrying solution is a stainless steel water tank.
Recovery Gear Needs
The majority of situations that will stop a 4WD from moving are tyre punctures or getting yourself bogged in mud or sand - and these can happen in the simplest of situations, and for no real fault of the driver.
Aftermarket Seats
Unfortunately, car manufacturers don't always expect us to actually take our vehicles offroad - so when it comes to fitting out your vehicle for a major trip you replace your suspension to improve the ride so ... why not replace your seats?
HF Radio Installation
In this article, we discuss the procedures for installing a HF radio and the modifications that can be considered for a successful installation. We look at the different options and locations on the vehicle to mount the antenna base and provide some cabling and console tips to give that professional look.
Winches
All travellers should be capable and equipped for winching so in this article we will discuss the various winching methods and equipment on the market.
Driving Lights
If you plan to do any night driving in the outback then a strong reliable light source is a must. Bad weather, night driving and the possibility of stray animals all demand the need for a clear view of the road and the standard vehicle high beam is not enough.
Portable Fridges
The debate over which fridge is the best on the market is one of the most contested discussions in the camping recreation. In this article we look at the range of features and the major issues to consider when comparing brands and models.
Long Range Fuel Tanks
A large number of outback treks involve long distances between fuel outlets. Jerry cans are dangerous, difficult to store and not as convenient as a long range fuel tank. Fitting a long range fuel tank is a common modification and there are many good manufacturers.
Bike Carriers
Using a recreational vehicle such as a 4WD is all about exploring places and enjoying yourself. Taking a push bike can provide you with the added advantage of exercise and exploring that little further in the nice open air.
Accessories
Detailed articles on the complete list of vehicle accessories and equipment on today's market - includes basic essentials for weekend camping and must-have gear for setting up a 4WD for serious offroad use.
Topics Index
Each Topic contains a range of detailed and useful articles on products, services and issues. This section is full of practical tips, ideas, photos and factual information.
Accessories
Portable Fridges
Recovery Gear Needs
HF Radio
Cargo Drawers
Topics Index
Suspension
Winches
UHF Radio
Roof Racks, Luggage Trays & Boxes
Water Tank
Aftermarket Seats
Vehicle Shower
Long Range Fuel Tanks
Bike Carriers
HF Radio Installation
Driving Lights
Snorkel
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