AnswerID: 224904 Submitted: Friday, Mar 02, 2007 at 10:54
Member - Captain (WA)
replied:
Hi David,
Good to see someone trying to get a full list together, but its a pity you don't have access to Nissan's database as I am sure all the failures and reasons are already logged. May be worth trying a FOI request to get Nissan's raw data?
I have been following this issue and have drawn my own conclusions as to whats happening here. Most (but not all) of the failures have been holed pistons on 3 and 4 cylinder. Now I don't think its any coincidence that the EGR inlet is directly opposite these two cylinders.
At cruise speeds (high revs but relatively low throttle openings) the turbo vanes "close" and boost is reduced to a few psi only. Additionally, the EGR valve opens fully. This allows hot exhaust gas to dilute the incoming cold air and lower the available oxygen. Now with less oxygen there is less nitrous oxides formed and thus the engine has low NOx emissions.
However, this also has the result of increasing the diesel to oxygen ratio which increases combustion temps (a diesel has higher combustion temps when rich, unlike a petrol that has higher temps when lean). This means that at cruise speeds, engine combustion temps rise.
Now add in a faulty MAF sensor and the ECU no longer knows how much air is going in, so it defaults to a preprogrammed volume for engine revs. Thus it is easy for excess diesel to be injected, increasing combustion temps even higher (very hot day - low air density, restricted air filter etc... is normally taken into account by the MAF).
Now the above scenario means that those vehicles doing long distance travel in warmer
weather while being driven gently are at a higher risk than "city" driving where throttle opening is being constantly varied. It also explains why we hear of well maintained vehicles with gentle drivers going bang, especially if towing.
While it does not explain all cases, it does show one way these early series II engines could have trouble. It also offers an explanation as to why Nissan did a recall for an increase in sump volume (shorter dipstick!), more oil = cooler oil = cooler pistons from oil sprays. And it does explain why pistons are holed while the rest of the engine seems relatively undamaged (no
bore scoring etc...). And it explains why Nissan have changed the pistons in latter models to ones that withstand higher temps better.
Anyway, the above is just a theory - NOT FACT - for the series II failures based on many web reports I have seen over the years. While I am sure there are other reasons for individual failures, the above accounts for the bulk of failures I have read about. And it shows how to minimise the chance happening if you do own a series II - get an EGT gauge and monitor your exhaust temps.
Cheers
Captain
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