New Diesel Engine Leaves the Factory in Japan

Submitted: Monday, Apr 27, 2009 at 20:27
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The Wartsila-Sulzer RTA96-C turbocharged two-stroke diesel engine is the most powerful and most efficient prime-mover in the world today. The Aioi Works of Japan's Diesel United, Ltd built the first engines and is where some of these pictures were taken. It is available in 6 through 14 cylinder versions, all are inline engines. These engines were designed primarily for very large container ships. Ship owners like a single engine/single propeller design and the new generation of larger container ships needed a bigger engine to propel them. The cylinder bore is just under 38" and the stroke is just over 98". Each cylinder displaces 111,143 cubic inches (1820 liters) and produces 7780 horsepower. Total displacement comes out to 1,556,002 cubic inches (25,480 liters) for the fourteen cylinder version.
Some facts on the 14 cylinder version:
Total engine weight: 2300 tons (The crankshaft alone weighs 300 tons.)
Length: 89 feet
Height: 44 feet
Maximum power: 108,920 hp at 102 rpm
Maximum torque: 5,608,312 lb/ft at 102rpm
Fuel consumption at maximum power is 0.278 lbs per hp per hour (Brake Specific Fuel Consumption). Fuel consumption at maximum economy is 0.260 lbs/hp/hour. At maximum economy the engine exceeds 50% thermal efficiency. That is, more than 50% of the energy in the fuel in converted to motion.
For comparison, most automotive and small aircraft engines have BSFC figures in the 0.40-0.60 lbs/hp/hr range and 25-30% thermal efficiency range.


Even at its most efficient power setting, the big 14 consumes 1,660 gallons of heavy fuel oil per hour.

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Reply By: Member - Axle - Monday, Apr 27, 2009 at 20:45

Monday, Apr 27, 2009 at 20:45
Jeez!!!, not a bad motor, might think about repowering the 130 Defender!..LOL.


Cheers Axle.
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Follow Up By: Member - DOZER- Monday, Apr 27, 2009 at 23:08

Monday, Apr 27, 2009 at 23:08
You will then nead to carry spare axles :)
Andrew
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Follow Up By: fisho64 - Tuesday, Apr 28, 2009 at 01:35

Tuesday, Apr 28, 2009 at 01:35
in a couple of years you will be able to get a half cut!
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Follow Up By: Member - Broe (WA) - Tuesday, Apr 28, 2009 at 15:46

Tuesday, Apr 28, 2009 at 15:46
Don't defenders have to carry spare axles anyway?
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Reply By: Geoff (Newcastle, NSW) - Monday, Apr 27, 2009 at 20:59

Monday, Apr 27, 2009 at 20:59
And that bugger is the 6 cylinder version!

Imagine how big the 14 cylinder unit is!

Geoff
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Reply By: bob&loz - Monday, Apr 27, 2009 at 21:11

Monday, Apr 27, 2009 at 21:11
I wonder how big the starter motor is
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Follow Up By: Brian (Montrose, Vic.) - Monday, Apr 27, 2009 at 21:57

Monday, Apr 27, 2009 at 21:57
Thats it towing it...
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Follow Up By: Member - ross m (WA) - Monday, Apr 27, 2009 at 21:57

Monday, Apr 27, 2009 at 21:57
The pics are on the internet of one of their engines being assembled.

Imagine using too much ether bunny in one of these LOL
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Follow Up By: fisho64 - Tuesday, Apr 28, 2009 at 01:33

Tuesday, Apr 28, 2009 at 01:33
air start for these puppies.

In fact all ships diesels bigger than about 3000kw that I have worked with are.
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Follow Up By: donks1 - Tuesday, Apr 28, 2009 at 10:19

Tuesday, Apr 28, 2009 at 10:19
You can see the starter in the picture

Donks1
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Reply By: StormyKnight - Monday, Apr 27, 2009 at 22:07

Monday, Apr 27, 2009 at 22:07
5.6 million lb/ft @ 102rpm....interesting numbers....
AnswerID: 361961

Follow Up By: Member - DOZER- Monday, Apr 27, 2009 at 23:11

Monday, Apr 27, 2009 at 23:11
I wna see their engine dyno.....what would it use to generate resistance ??
Andrew
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Reply By: Ray - Tuesday, Apr 28, 2009 at 07:54

Tuesday, Apr 28, 2009 at 07:54
There are or were some 15mw Sulzer engines in the power house at Mt Keith W.A.
AnswerID: 361991

Reply By: troopyman - Tuesday, Apr 28, 2009 at 09:19

Tuesday, Apr 28, 2009 at 09:19
I have a piston at home out of a ww2 kreigsmarine uboat(german submarine) . It is 11 inches round and 17 inches high .
AnswerID: 362009

Follow Up By: Michael ( Moss Vale NSW) - Tuesday, Apr 28, 2009 at 10:09

Tuesday, Apr 28, 2009 at 10:09
I saw a U boat in the big museum in Munichm Germany. Fairly sophisticated for their day. Michael.

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Reply By: Michael ( Moss Vale NSW) - Tuesday, Apr 28, 2009 at 10:05

Tuesday, Apr 28, 2009 at 10:05
I hope he doesnt drop it and keep out of tunnels!!! Michael


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Reply By: taswegian - Tuesday, Apr 28, 2009 at 17:36

Tuesday, Apr 28, 2009 at 17:36
Hi all,
The 'starter motor' seen in the photo is a turning gear motor used to turn the engine over with the indicator cocks open to relieve compression, prior to start up in case of cylinder water or oil leaks also used to turn motor during maintiance.
The starting air is injected in to each cyl at around 450 psi ,in firing order as determined by the air rotary valve fitted on the end of the camshaft



Cheers

Taswegian.
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Follow Up By: fisho64 - Thursday, Apr 30, 2009 at 22:51

Thursday, Apr 30, 2009 at 22:51
sounds like another marine engineer?
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