AGM BAttery noise when charging

Submitted: Tuesday, Aug 04, 2009 at 20:36
ThreadID: 71217 Views:11748 Replies:7 FollowUps:14
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HI I have a 120AH AGM BAttery brand new and to three DC circuits - car fridge, DVD player & voltmeter(fuse circuit). I also have a new CTEK 25AMP Batt charger. When hooked up in normal charge cycle it is showing 14.8 volts on voltmeter and there is a slight 'crackle' type electronic noise from the battery, no the charger? Will my garage explode? Or is this normal? Everything seems to imply a lower charging voltage and no idea about the noise?

Thanks Ian
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Reply By: jeepthing - Tuesday, Aug 04, 2009 at 21:38

Tuesday, Aug 04, 2009 at 21:38
I've never had any noises coming from any of my agm batteries. You don't have your charger set on gel do you? I have no idea whether this would be causing your problem if you do. However if you do have it set on gel you need to get it off that setting assuming you charger has a gel setting.
AnswerID: 377577

Follow Up By: 12ian34 - Tuesday, Aug 04, 2009 at 22:18

Tuesday, Aug 04, 2009 at 22:18
thanks. charger says its and 8 stage and only settings available to me are supply mode and normal charge cycling. Dont think i can alter it for different battery types.
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FollowupID: 644949

Reply By: mr.batteryvalue - Tuesday, Aug 04, 2009 at 22:00

Tuesday, Aug 04, 2009 at 22:00
14.8 V sounds about right IF it's really an AGM battery.
Sure the crackling noise is not the bubbling of the 'liquid' electrolyte of a normal 'wet' type lead acid battery, which would certainly gas quite a bit on 14.8V?.... just kidding

The crackling noise could be the switch mode circuit inside your ctek (don't have any experience with them) but came across other noisy switch mode supplies before.
With a bit of luck some other ctek owner(s) will reply.
Is the crackling there all the time or only during certain stages of the charge cycle?
Note that the amount of current tapers off towards the end of the bulk charge, and from memory I think the cteks do some 'pulsing' of the charge current thanks to their pre-programmed battery maintenance routine. Could be that you hear just this pulsing as the switch mode components inside your charger contain ferromagnetic materials which expand/contract with the magnetic flux through them (a bit like the 100 Hz 240VAC transformer noise) but higher pitched and fluctuating in sync with the 'pulsing'?

What I'd check:
Does the ctek reduce the cycle charge voltage of 14.8V down to the float charge voltage of around 13.7V after a few hours?
If not, there might be a fault within your battery or with the charger.
What brand battery is it?
Best of luck with your setup!
AnswerID: 377581

Follow Up By: 12ian34 - Tuesday, Aug 04, 2009 at 22:17

Tuesday, Aug 04, 2009 at 22:17
The noise is constant and coming from the battery rather than the charger. It is difficult to describe, a little like quiet trickling water. It is stil charging at 14.8v, but has only been a couple of hours, so ill check later. The charger is fully automatic and has no setting other than normal charge or supply mode, so dont think i can change it for gel or other battery type.
The AGM is a first start. www.firststartbatteries.com.au

Thanks very much for your help. I'll check it out later and see what noises and voltages it's producing.


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FollowupID: 644948

Follow Up By: Member - Mike DID - Wednesday, Aug 05, 2009 at 00:01

Wednesday, Aug 05, 2009 at 00:01
If you have any loads connected to the battery while you're charging it, the charger will never drop back to the lower Float Voltage and you'll cook your battery eventually.
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FollowupID: 644954

Follow Up By: mr.batteryvalue - Wednesday, Aug 05, 2009 at 08:17

Wednesday, Aug 05, 2009 at 08:17
I can only imagine one way, an AGM could produce noise... by gases venting through the (with moisture covered on inside) overpressure relief valve(s).

I'm with Mike DID on that one, who suggested to turn off all connected loads while charging in order not to interfere with the charge algorithm/routine.

And I'm also with Maîneÿ on having the battery load tested to see if its still holding 100% of its rated charge of 120Ah - and get this documented.

You could also try and load test it yourself by hooking it up to a heavy load. I test all my batteries with a 660W (55A) load over 30 minutes which discharges them to 50%. Taking voltage measurements at the battery terminals every minute and plotting them along the time axis of the discharge curve diagram (manufacturer supplied), I get a pretty good idea of the battery's health/quality.

If you'd like to take a closer look at how such a load test result of a new and healthy quality AGM might look like, go to www.batteryvalue.com.au

I'd do the following:
Since the batt has been sitting on charge now for a while it should be fully charged. Give it a light discharge by running the fridge/DVD player for half an hour off it. And while the load is still drawing current, measure the voltage across the battery terminals. A healthy 120Ah AGM should still hold the voltage around 13 V then.
If it fails this simple test, it's either not 100% charged or already been damaged (or it was already a dud when you bought it).
If it passes this light load test, give it the heavy treatment as described above.

Good luck with it all!
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Follow Up By: jdwynn (Adelaide) - Wednesday, Aug 05, 2009 at 08:23

Wednesday, Aug 05, 2009 at 08:23
Chaps, the thing I leave on permanently is the ERPS anti rust system (but lets not argue about that!!). From memory it draws about 30-40 milliamps - we measured 60milliamps total from car and ERPS, when car stopped and nothing else on. Is that likely to stop a ctek charger going to float? Or, is there a particular draw that stops a charger going to float? cheers
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Follow Up By: Member - Mike DID - Wednesday, Aug 05, 2009 at 08:50

Wednesday, Aug 05, 2009 at 08:50
As a general rule, 3-stage chargers will drop to float voltage when the current drops to 0.1 of its rated output - i.e 1 amp for a 10 amp charger.
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FollowupID: 644967

Follow Up By: Member - Mike DID - Wednesday, Aug 05, 2009 at 08:52

Wednesday, Aug 05, 2009 at 08:52
. . . that's 1 amp of total current from the charger - could be 0.9 amp into the battery and 0.1 amp into the load.
.
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FollowupID: 644968

Follow Up By: mr.batteryvalue - Wednesday, Aug 05, 2009 at 09:12

Wednesday, Aug 05, 2009 at 09:12
See Lex M's post below, he says the 25Amp ctek drops to a reduced absorption voltage after the bulk charge current has tapered off to around 3A (if I've understood this correctly!) And subsequently reduces to the float voltage which isn't increased unless there is a higher draw than 7A.

The important thing to note here is that the ctek makes up its mind on the charge voltage by monitoring charge currents in the range of several Amps.
Thus, light loads like the one you're talking about won't have much of an influence on the charge algorithm which is mainly determined by the battery's 'thirst' for charge current.

Unless, your charger is lower rated. Then lower load currents become more significant in the charger's decision making process.
But we're still talking chickenfeed in case of your rust preventer's 60 milliamps.

No worries there!
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FollowupID: 644972

Follow Up By: mr.batteryvalue - Wednesday, Aug 05, 2009 at 09:26

Wednesday, Aug 05, 2009 at 09:26
@ Mike DID

hmmmm, this has me thinking.....

If a high rated AGM (100Ah plus) is bulk charged by a smallish (3A?) three stage charger which only switches to float mode after the current has dropped to 0.3A, it will never do so because at 14.7V, the charge current of a phat AGM is certainly higher than that, especially under elevated temperature conditions.

This could result in serious overcharge, if left on permanently!
This is probably why the better chargers are charge time limited (like the olden day ones lol!)
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FollowupID: 644976

Reply By: Maîneÿ . . .- Tuesday, Aug 04, 2009 at 22:22

Tuesday, Aug 04, 2009 at 22:22
If your absolutely positive the noise is being made by the battery, take it back and have the supplier look and test it.

Better to be safe, than sorry.

Maîneÿ . . .
AnswerID: 377585

Reply By: Lex M (Brisbane) - Wednesday, Aug 05, 2009 at 00:49

Wednesday, Aug 05, 2009 at 00:49
If it's a ctek XS 25000 specs say:-

Bulk charge 25A for max 20hrs
Absorption 14.4 volt until 4 hr after the current drops to 3 A ,max 12 hours
Analysis warning if voltage drops to 12.6 volt in two minutes
Float 13.8 volt Max 7Amp max 10 days.

Don't believe battery should make noise.
AnswerID: 377596

Reply By: RV Powerstream P/L - Wednesday, Aug 05, 2009 at 17:35

Wednesday, Aug 05, 2009 at 17:35
What type of AGM is it as if its an American AGM then its maximum charge rate should not exceed 14.4V and should normally be charged at 14.2V.

If its a Chinese make believe AGM it can accept charge up to 14.9V but with the battery size it could be exceeding what the battery wants to accept with a 25A charger.

Some people thing all AGM battery are the same and they are definately not.
Ian

AnswerID: 377665

Follow Up By: 12ian34 - Thursday, Aug 06, 2009 at 22:37

Thursday, Aug 06, 2009 at 22:37
First start. Australian company, but not sure where their batteries come from. Rang them and they said that 14.8v shouldnt be an issue.
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FollowupID: 645260

Reply By: Member - greg S (QLD) - Wednesday, Aug 05, 2009 at 17:57

Wednesday, Aug 05, 2009 at 17:57
Correct me if I am wrong here but isn't the charger supposed to be about 10% of what the battery is or batteries are. EG 120ah AGM....approx 12-15amp charger, 240ah....24-25amp charger.

Or are there some AGM batteries that can take more charge.

Greg
AnswerID: 377669

Follow Up By: Member - Mike DID - Wednesday, Aug 05, 2009 at 21:25

Wednesday, Aug 05, 2009 at 21:25
Most manufacturers specify 25% of the Ah rating as the Maximum charging current - i.e. 25 amps for a 100 AH battery.

The MINIMUM charger size is usually recommended as 10%, so the battery will be charged in reasonable time.
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FollowupID: 645108

Reply By: 12ian34 - Wednesday, Aug 05, 2009 at 21:45

Wednesday, Aug 05, 2009 at 21:45
Hi, ran the fridge and dvd player for a few hours. Charged the battery to full, made no noise this time. Charged at 14.8volts and reverted to 13.7volts when finished. Battery was showing about 12.6volts with fridge after few hours.

Thanks for all your input.

Ian
AnswerID: 377715

Follow Up By: Maîneÿ . . .- Wednesday, Aug 05, 2009 at 23:19

Wednesday, Aug 05, 2009 at 23:19
Ian,
So what do you believe is the reason battery has made no noise this time ?

Maîneÿ . . .
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FollowupID: 645136

Follow Up By: 12ian34 - Thursday, Aug 06, 2009 at 22:35

Thursday, Aug 06, 2009 at 22:35
Not sure mate. Not sure what the reason was in the first place. Rang first start which seem to be aust company, not sure where their batteries come from and the seemed to think that noise would not be an issue as opposed to a hiss or crackle.
So it has me beat.
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FollowupID: 645259

Follow Up By: RV Powerstream P/L - Friday, Aug 07, 2009 at 07:32

Friday, Aug 07, 2009 at 07:32
They are low recombination immitation AGM batteries more than likely from Asia.

They claim a charge acceptance of 14.4-15V and state should accept 30A at 25oC.

Be careful when charging them in Summer at 14.8V as they are a battery generally designed for a standby application.

The site gives missleading information claiming that AGM can charge 5 times faster than flooded wet cell but Im sure that the actual battery specs for your battery do not reflect that aspect.

They are using reasonable quality AGM specs to promote an inferior battery.

Ian


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FollowupID: 645281

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