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Expensive or cheap Solar Panels?

Submitted: Tuesday, Nov 03, 2009 at 21:08

Member - Johny boy (NSW)

Article Overview - Solar Power
This article is aimed towards the motorhome/caravan traveller, but is equally relevant to anyone trying to make use of solar energy to power devices whilst on-the-road. View Full Article...
Hi all,
we are ready to start spending some money on the van before our trip but it seems too much info can be a curse,I have been looking at BP solar panels at 120w and then looking at the eBay panels both have a 25 yr warranty and yes I know the old saying that you get what you pay for but I tell you all its hard to ignore some that are on offer ,I also am getting confused about the battery I should use as I will be sleeping on top of it due to the design of our Windsor Rapid, it has a tiny external vent and I don't want to use the batt box ,my worry is the fumes from some batts as I was told even the sealed batts can release fumes and I don't want us to go to sleep and never wake up! so what is the difference with AGM or sealed or deep cycle ,because there all bloody expensive and I don't want to buy the wrong ones ,I figured 2X100 AH batts a 120watt panel on the pop top and a 20 amp reg with a digital display that way I wont need a 2nd reg if I get a 2nd say a 80W or 100 W Panel in the future, then we have the Inverter decision but thats a new post for sure LOL!

Any advice would be great :)

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Regards John
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AnswerID: 389893   Submitted: Tuesday, Nov 03, 2009 at 21:33

Member - lyndon NT replied:

AGM will take a fast charge and should not vent. Don't buy a wet cell deep cycle, they are a joke, only take a trickle charge and unless you are driving 500km a day are usless! We have had friends hire vehicle's with these fitted and they had to drive all day, yes, ALL day to charge them. I'm sure they did the the job in their day (1970's). As for solar I cant help you as I run a noisy generator :)

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Reply 1 of 8
AnswerID: 389896   Submitted: Tuesday, Nov 03, 2009 at 21:38

ABR - SIDEWINDER replied:

AGM's are the best way to go.

Measure your roof and see what you can fit on top before ordering something because it is cheap.

Regards

Derek
Reply 2 of 8
AnswerID: 389905   Submitted: Wednesday, Nov 04, 2009 at 00:29

Maîneÿ . . . replied:

John,
The numbers used to nominate the capacity of solar panels is the Maximum Watts which in many cases won't even be attainable unless in reasonable conditions.
The numbers you need to know are the reasonably expected Watts in reasonable light conditions, however they are never quoted.

Some cheaper solar panels will not work efficiently in low light, so the number of AH per day is reduced even in good conditions.

Don't expect to get 120 watt performance from a 120 watt panel all the time, it just won't happen.

I did a 'test' with my 200+ watt solar system, with no cleaning and having it laying horizontal in part overcast conditions, it only returned dismal performance numbers on the day, however on a good day it shows >12 Amps @ the gauge, not the extremely dismal (7 to 8 Amp) numbers I've shown below.

With my SÖLAR system laying horizontal on the roof it starts recharging the AGM battery system at dawn, even in these real life conditions, and with the panel NOT cleaned of bird dung & dust etc.

@ 7 am
SÖLAR system is collecting 3.8 Amps
(I know this only because I checked)
Battery is showing 14.2v (charging Voltage)

@ 9 am
SÖLAR system is collecting 7.5 Amps
Charging 2.3 Amps into the AGM's
in previous 2 hours has collected 10ah

@ 11 am
SÖLAR system is collecting 8.5 Amps
Charging 1.2 Amps into the AGM's
in previous 4 hours has collected 13ah

@ 1 pm
SÖLAR system is collecting 8.6 Amps
Charging O.4 Amps into the AGM's
in previous 6 hours has collected 20ah

@ 3 pm
in previous 8 hours has collected 26ah
(can't fib, lost notes with other numbers)

@ 7 pm
SÖLAR system is collecting Zero Amps
Charging Zero Amps into the AGM's
in previous 12 hours has collected only 29ah

During the day there were times when almost nil Amps were showing, hence the extremely low 29ah total for the 12 hours, instead of a realistic 50+ Amphours.

The 25 year warranty on solar panels is not worth the paper it's written on if you don't know the manufacturer of the panel, as it's only based on panel performance, not the panel failing because the wiring has cracked or solder breaks because the panel has vibrated them loose, which is usually given a lesser 12 month quality warranty.

I would only use AGM Deep Cycle batteries.

Maîneÿ . . .
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Reply 3 of 8
FollowupID: 657655   Submitted: Wednesday, Nov 04, 2009 at 06:08

Member - Kiwi Kia posted:

Hi Mainey, Nice to see details of a 'real' test.

Johny boy,
I have sympathy for you. The advertisements for solar panels are usually known for being full of 'theoretical' numbers and you will never get 100% efficiency - it is impossible.
Incident light angles, light intensity, dust / dirt on the panel surface, and probably most important the type of panel and electrical losses make any comparison between makes almost impossible using the data found in the advertisements. Do a Google search and see if you can make head or tail of all the info on the various types of cells and the manufacturing processes. Now if we could only get several brands side by side and repeat Mainey's experiment ....

KK
FollowUp 1 of 1
AnswerID: 389909   Submitted: Wednesday, Nov 04, 2009 at 05:49

Boobook2 replied:

My take on the panels fwiw is that you are simply wasting your money on top brand panels.

Sure if you are using them to power a remote telecommunication station supporting fibre optic and mobile that is 900km away and where down time costs $40,000 per hour, pay the premium for the insurance of brands.

But if you are using them for a RV, I am sure you will find that many people here have had good "ebay panel" experiences. Just be careful and do your research.

Solar panels are commoditising rapidly, and getting better technically. The ebay ones are often back door brand units.

Also despite what other people tell you, cheaper ones generally aren't much less efficient, or shade intolerant, if at all. ( except when comparing diffent construction technologies.)

Here is the killer IMHO. You could probably get 3 or 4 decent "ebay" 80 watt panels for the price of 2 BP ones. So you have one or two spares that would give you 50 to 100% more capacity most of the time, and probably all the time. In addition by having more panels you are building more shade tolerance into your system so you could reasonably expect to get somewhere between 1.5 and 3 times the power using cheapies given the same expenditure and realistic, partly tree shaded conditions. ( if mounted on your camper)

There are a couple of people on Exploroz selling panels and have had good reports. I would rather have follow up from them than from an OIL executive in the UK :-)

The other thing widely misunderstood on this forum is the current output you can expect. Panels are rated at their Maximum Power Point. In other words the voltage and current that they are most efficient at. Unfortunately for 12v users, this is usually about 18V. So a 100w panel for example will generally output 100/18=5.5A. Not 100/12 ( which would equal 8.3A). This is because the power is lost in most regulators. A rule of thumb is that you will only get 70% of the rated solar power as usable power - under ideal sun conditions. So you will need to buy 30% more power in the panels than you need. ( Another good reason not to pay a premium).







Reply 4 of 8
FollowupID: 657653   Submitted: Wednesday, Nov 04, 2009 at 05:56

Mandrake's Solar Power posted:

I have just opened an Exploroz Business for my panels and currently have 12 panels available to members ar a heavily discounted price $4.26 per watt - Its an openeing special and limited to 12 panels -
All I can say is these are identical panels ( Probably from the same factory ) as BP .
They perform very well and because I don't rely on them as my only income they are cheap ..expecially these 12 !!

Rgds

Steve
Mandrake's Solar Power Mandrake's Solar Power
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FollowUp 1 of 2
FollowupID: 657763   Submitted: Wednesday, Nov 04, 2009 at 19:44

Member - Ian W (NSW) posted:

I am a two times very happy customer of Steve's.

Very fast to the door service, the MOST competitive price I could find the first time around.

The second time I did not bother and gave Steve my order straight up.

Price is not necessarily an indication of quality when a product is passed from factory to importer, wholesaler to distributor then retailer and on to the customer.

With Steve you buy direct from the importer.

The usual disclaimer applies: I Have no financial interest etc; Blah blah.

p.s.
Steve, you have my delivery address and your courier delivers beer.
THAT WAS A JOKE PEOPLE!


Ian
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AnswerID: 389913   Submitted: Wednesday, Nov 04, 2009 at 07:02

Member - John and Val replied:

Batteries - Strongly recommend avoiding wet cell types - cheap, but not suitable for enclosed living spaces due to free acid and possibility of hydrogen buildup. Gel or AGM types are expensive but the only way to go. They are commonly used in big computer backup systems and routinely replaced long before end-of-life. These used ones are often on ebay and can save you a lot of money.

Panels - I use one BP one and one ebay cheapy. The BP has a stronger, bigger aluminium frame, but the ebay one performs better, and I've no doubt that both will die prematurely due to corrugations rather than manufacturing quality issues. I'd go with the lowest dollar per watt solution.

Controller - I agree with your plan to have excess capacity here.

A few general considerations - In my experience, excess solar capacity is very useful, but still doesn't make the sun shine. How long do you want to run from the batteries? Have you done an energy budget? I agree with 200 Ah storage, but you will need more than a 120W panel to get the best out of that storage. If you mount the panels horizontally, the angle of incidence is a long way from ideal. You cannot actually use all of that 120 watts since that figure relates to the panel's optimum operation - at a voltage too high for charging your batteries. To complement 200 Ah of battery capacity, I'd suggest at least 160W of solar capacity, more if the panels are mounted horizontally. Another very desirable item is a smart 12V charger to boost the alternator output.

Final note - you may find our blog Electricity for Camping useful. Also there is a new solar article on this site that's well worth a look here
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Reply 5 of 8
AnswerID: 389918   Submitted: Wednesday, Nov 04, 2009 at 07:20

Member - Johny boy (NSW) replied:

Steve,
your doing my head in mate LOL! is the 140 still for 12 volt setup or is it 24volt setup ?
and how long have you been selling this actual panel, are they a new brand that you have brought in or is it the same that you have sold before ?

Cheers mate and thanks ,I will chat with the MOF later :)

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Regards John
Reply 6 of 8
FollowupID: 657664   Submitted: Wednesday, Nov 04, 2009 at 08:04

Mandrake posted:

All my stuff is 12 volt .. And its the same ones I've been bringing in since April this year - SO I'm new at this !! However these few are brand new and VERY very cheap .. 25 year warranty on 80% output and 60 months ( Mainey !! ) on the actual panel / frame / etc ..

They are good - I have 2 on the Jeep and Trailer and did the 6 weeks around to St George and all worked perfectly .

Get in quick is all I can say ..

Rgds

Steve
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FollowUp 1 of 4
FollowupID: 657671   Submitted: Wednesday, Nov 04, 2009 at 09:25

Maîneÿ . . . posted:

Steve,
Sorry I was not having a go at you or your panels, read some previous threads and you will see I've actually recommended them.

I believe we talked about the brand of panels your importing and the variation in warranty periods at that time too?

Maîneÿ . . .
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FollowUp 2 of 4
FollowupID: 657673   Submitted: Wednesday, Nov 04, 2009 at 09:39

Mandrake posted:

Likewise friend Mainey - the 60 months thing was you pointing out the 5 year warranty on a previous thread which I had missed ( forgot to put the official LOL on the end ) ...Not too rapt in the comments below though !!

Still its an open forum ( more or less ! ) .

And I can mention the business now - maybe I'll sell some more ...

Keep up the good work as I am learning a lot from you and the other guys who have Solar setups etc ..

Cheers

Steve
The Solar Powered Pod !!
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FollowUp 3 of 4
FollowupID: 657764   Submitted: Wednesday, Nov 04, 2009 at 19:55

Member - Ian W (NSW) posted:

Johny Boy,

My first two panels from Steve were his 140's which went on the roof of my van. I manage them through a Power Tech 30amp regulator and coulde not be happier.
Our longest caravan trip since installation has been thirteen days running the usual water pump, o/s shower 110ltr Waeco 12volt fridge and TV etc; all without connecting to mains or running a generator.
FollowUp 4 of 4
AnswerID: 389919   Submitted: Wednesday, Nov 04, 2009 at 07:23

Faulic_McVitte replied:

why use old technology. All living in the dark ages of solar on this forum.
24v solar panel with Morningstar MPPT controller about $350 incl meter from US delivered to charge 1 150Ah VRLA like DC series Fullriver battery. Dont put batteries in parallel. Dont hook up the vehicle to the battery. Power the fridge from the vehicle while travelling. 170w panel with MPPT regulator because of efficiency is like having 230w panel in winter and 200w panel in summer. If you run TV lights and laptop 120w is not sufficient panel capacity. Best advice ever given to me when first bought my solar system was spend the money once, do the job once and do it properly.
Reply 7 of 8
FollowupID: 657661   Submitted: Wednesday, Nov 04, 2009 at 07:33

Faulic_McVitte posted:

here is the link to Morningstar MPPT website can see how MPPT works with 24v panel charging 12v battery.
you buy cheap unbranded solar panels at your own peril. Many are rejects from large makers that dont perform and new backyard makers without proper technology to seal panels. Stick to big name brand panels like Mitsubishi, BP, Kyocera, Sharp, Suntech, Sanyo, Solarfun.
who are you going to call when your cheap panel fails. Need to buy a panel from somebody that is going to be there if you need a warranty. Ghost Busters are not your friend.
FollowUp 1 of 8
FollowupID: 657666   Submitted: Wednesday, Nov 04, 2009 at 08:25

Mandrake posted:

Hmmmm !! Not sure that I am impressed by your blurb Faulic_Mcvittie - As an unbranded supplier of Solar Panels ... But just so we get this correct -
The Morningstar MPPT Sun-Saver unit is NOT manufactured in USA - Its actually a Taiwanese assembled product ..
Admittedly I have only imported 64 panels so far and only one has been returned for zero output - I replaced it immediately with a new panel and got the old one working - it now sits on my Jeep's roof ..

Please don't generalise and tar us all with the same brush .. This is a new venture for me and who knows maybe I'll become a "known brand" soon and be able to charge $1200 for an 80 watt panel instead of $420.00 !!

Rgds

Mandrake - the unamused !
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FollowUp 2 of 8
FollowupID: 657668   Submitted: Wednesday, Nov 04, 2009 at 08:40

jdwynn (Adelaide) posted:

“All living in the dark ages of solar on this forum.” Idea here is we have a common interest, we discuss, debate and generally learn something in the process even if we don’t agree.

In effect you seems to be saying 24v panels are much more efficient than 12v panels. Correct?

150Ah VRLA battery – 40kg, 480mm long. Might fit in a caravan but not in my car or camper. Why not 2 x 6v batteries in series like a few good operators recommend?

Sounds like Morningstar MPPT controller acts an inverter. Can you or anyone else confirm whether or not Steca / Plasmatronics etc can do 24/12v conversion?
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FollowUp 3 of 8
FollowupID: 657675   Submitted: Wednesday, Nov 04, 2009 at 10:13

Boobook2 posted:

Faulic_McVitte, I am totally with you on MPPT chargers / regs. I have had one ( Outback MX60) for a year now and love watching it charge the batteries in the morning at over 13A from 170W of panels. ( compared to about the 9.5A that you would get from most regs.) That is like having 240W of panels first thing in the morning or winter, when you need it most :-)

You don't need 24V panels though. 12V panels work just as well.

Jdwynn. I think what Faulic_McVitte is saying is that the MPPT reg is efficient ( about 95% verses about 70% for a PWM / shunt reg. Not the 24v panels verses 12v panels.

A MPPT charger /reg does several things that a normal reg doesn't.

1)Continuoustly searches and operates at a solar panels maximum power output for any given sun and temperature condition. - Called Maximum Power Point Tracking - MPPT.
2)Converts the 18Volts DC ( 12 v panels) to AC then back to DC at the battery voltage - say 13.8V. This means they don't have the approx 30% power loss as in a normal solar regulator.
3)Allows panels of higher voltage 24 v panels or even 48V panels to be used on 12v systems.

The problems is that a MPPT reg is super expensive in Australia. Make hay while the dollar is high and get one from the US.


FollowUp 4 of 8
FollowupID: 657676   Submitted: Wednesday, Nov 04, 2009 at 10:26

jdwynn (Adelaide) posted:

Boobook, 13A from 170W, now that's worth checking out!
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FollowUp 5 of 8
FollowupID: 657687   Submitted: Wednesday, Nov 04, 2009 at 12:40

Faulic_McVitte posted:

Sure Morningstar is made in Taiwan. Morningstar are designed and the company is a US company. What is not made in China, Taiwan, Korea, Thailand, Vietnam, Ja
Plasmatronics and Steca are dinosaur negative shunt regulators from telephone systems.

Difficulty buying quality fresh 6v batteries in that size.

"You don't need 24V panels though. 12V panels work just as well." 24v panels do give you greater output at both ends of the day. Dont have the test figures here, from comprehensive trial for major telephone company 2 x 85w panels parallel 12V to 2 x 85w panels series 24v 8 to 12% overall efficiency gain. Cloudy days 24v won hands down.
FollowUp 6 of 8
FollowupID: 657747   Submitted: Wednesday, Nov 04, 2009 at 17:39

paulnsw posted:

unbranded no name solar panels are reject panels from unknown manufacturers. Any manufacturer of quality would put a brand name on the panel.
Warranty is worthless if you cannot find the seller let alone the manufacturer. With big name brands if your seller dissapears you have recourse to the manufacturer.
FollowUp 7 of 8
FollowupID: 657765   Submitted: Wednesday, Nov 04, 2009 at 19:58

Member - Ian W (NSW) posted:

And you have the evidence to back up this assertion?


Ian
FollowUp 8 of 8
AnswerID: 389924   Submitted: Wednesday, Nov 04, 2009 at 08:07

ChrisK replied:

John,
Not sure where your located but it may be worth your while chatting to Glen Broadhurst from http://www.powertobefree.com.au/index.html. He installed the panels & solar regulator on our van and did a wonderful job. I found him extremely knowledgable and easy to understand. Ous system works a treat even though it's only a reasonably small system on our 15'6" Supreme Getaway van.
Reply 8 of 8
FollowupID: 657771   Submitted: Wednesday, Nov 04, 2009 at 20:31

Member - Barry (NT) posted:

Hi

didn't read all threads above but offer our experience

4 X sharp 120 w panels and 4 X 100aH sealed batteries on caravan for 2 years

sharp panels delivers power as soon as sun is up ie 1a then increases and down to whatevre at sunset

Van has 28a regulator and I have seen 25 amps go in once but average is about 10-12 (obviously depends on battery levels) and we have 12v fridge / frezer and use 400w and 1000w inverters as required. This charges truck aux battery OR supplies 240V during the day

have had solar before on boats and these sharp panels are the best I've seen.

we free camp and have some way to go to pay off the cost, but we have freedom. Only had to start genny once in 2 years when we were in severe shade on Murray river bank

if in doubt go for as much capacity as you need + say 25-30% more.

avoid cheap panels and regs

cheers Baz
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