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bullbar advice

Submitted: Thursday, Dec 18, 2008 at 18:56

getmethehelloutahere

Article Overview - Bull Bars, Rails & Steps
A vehicle's bull bar, sides steps and rails are known as its "bar work". View Full Article...
I have just bought a 120 series prado and intend to put a bullbar on it for safety and some limited off road work. Could you tell me the pros and cons of buying a steel bar such as an ARB deluxe versus a factory fitted toyota aluminium bar. Thanks.
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AnswerID: 340372   Submitted: Thursday, Dec 18, 2008 at 19:09

Wherehegon replied:

I have had both and current fitted to prado is steel. I will not go back to alloy. They bend easy, pain in the a r s e to keep nice and shiny an the factory alloy (sovereign bar) are not one piece. The advantage of the alloy is the weight and great for car parks not for out in the scrub or where you might hit a skippy here or there. Steel bar is the way to go in my opinion for what you have described in your question. The only thing you will notice when getting either of the bars fitted is you will have a large gap around the top of the bar between the body and bar. This is due to the prado having such soft rubber mounts between the chassis and body to take away the vibrations inside the cabin (dont forget the prado was badged a lexus overseas). Also when you are driving along you will think the bar is moving all over the place specially the rutted stuff, this is just the body moving not the bar hence the large gap required between bar and body. WHG

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Reply 1 of 9
FollowupID: 607985   Submitted: Thursday, Dec 18, 2008 at 20:10

getmethehelloutahere posted:

Thanks. I figured as much regarding toughness and keeping the alloy shiny, just a bit concerned about weight and fuel efficiency.
FollowUp 1 of 1
AnswerID: 340377   Submitted: Thursday, Dec 18, 2008 at 19:25

George_M replied:

I've had both as well. The steel bars from ARB and TJM (and probably others) are a little heavier - probably not by much. What I didn't like about the factory bar was the gap underneath the radiator, although you can buy a plate that largely protects this space. The ARB bar completely encloses the area under the front of the vehicle.

George_M
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Reply 2 of 9
FollowupID: 607986   Submitted: Thursday, Dec 18, 2008 at 20:11

getmethehelloutahere posted:

Thanks
FollowUp 1 of 1
AnswerID: 340402   Submitted: Thursday, Dec 18, 2008 at 20:51

OzTroopy replied:

Aluminium bars are more than adequate if built as more than a driving light / antennae mount.

Those made to meet legal design standards and fit snugly around body panels will flex too much on impact and cause additional panel damage ... as will the steel ones mounted too close to vehicle body panels.

Since legal design standards dont allow for decent protection from roo strikes anymore .... I trust in the quality and protection of the manufacturers bumper bar ..... lololol
Reply 3 of 9
AnswerID: 340411   Submitted: Thursday, Dec 18, 2008 at 21:34

sdtash replied:

If going the steel bar , the front suspension should be upgraded to handle the extra weight.
Reply 4 of 9
FollowupID: 608034   Submitted: Thursday, Dec 18, 2008 at 22:27

Member - Warfer (VIC) posted:



Hiya SDTASH

Ive recently had an ARB Deluxe Bar and Warn 9.5 winch added to my T/D Hilux,Been up steep hills,Spurs,Rivers crossings and no probs at all...

I would upgrade my suspension just for the sake of it,Although the Lowline External Canopy Roof-Rack is being installed this Sat i might hav too, but will do some trips first...Front locker would be my pick before suspension lol

Not sure if the Prado is a different kettle of fish but wouldnt think so !


Cheers
FollowUp 1 of 1
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AnswerID: 340429   Submitted: Friday, Dec 19, 2008 at 00:16

young_codger replied:

Aliminium has nowhere near the structural strenth of steel. Sure it looks nice when it's all polished up, but if you actually hit any animals it will cave in too easily and damage your car.
I have a ARB steel bull bar fitted to my hilux and was unfortunate enough to hit a big red kangaroo at about 80km/hr. Unfortunately for the roo I broke it's hip, so I had to kill it. The roo would have been around 80kg, which my mate verified (he dragged it off the road).
I was lucky enough to hit it centre on and my bullbar and it pushed it in about 1 inch and my Hilux sustained no damage (My bullbar is still operational as well).
So if you ask me, I'll tell you to buy the ARB bullbar as they are a high quality product and are only about 30kg or so.
Reply 5 of 9
FollowupID: 608046   Submitted: Friday, Dec 19, 2008 at 00:23

OzTroopy posted:

Took me three roo strikes at highway speeds ... before I threw ny aluminium bar away ... its all in the design young codger.

The flex in the aluminium is actually better as absorbs more shock before transfering it to the vehicle.

Steel is great but a decent aluminium bar will give surprising results.
Not an ideal platform for a winch mount though.
FollowUp 1 of 4
FollowupID: 608051   Submitted: Friday, Dec 19, 2008 at 01:34

Member - Ed. C. (QLD) posted:

I'll go along with what OzTroopy has said..

Depending on the alloy/temper, aluminium alloy can be made very strong indeed..

I have a TJM T15 alloy bar on my Patrol, and so far, only 1 'roo strike.. this was a medium-sized 'roo, at about 80 km/hr, and the impact was right at the very end of the bar, the most likely section to bend, I would have thought....
The 'roo was "no lookee too good", so after putting it out of it's misery, I checked the vehicle/bar for damage, and guess what?
no visible damage whatsoever, and there was no impact at all felt inside the vehicle, thanks to the flex in the bar...

In the light of day, I had a closer look, and there is a very slight ripple in the flat horizontal section where the bar had flexed...
Anyone who didn't know that it had "taken a hit" would be hard pressed to see it, and it's certainly not noticeable to the casual observer...

Bottom line, don't be too dismissive of a well-designed/made alloy bar...





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FollowUp 2 of 4
FollowupID: 608158   Submitted: Friday, Dec 19, 2008 at 16:45

young_codger posted:

I've hit countless smaller roos that aren't worth mentioning, but I've got a test for all bullbars:

Get a cricket bat and wack it sideways on your bullbar as hard as you can. I'm guessing that an alloy bullbar will dent, while the steel ones won't... I don't think anyone with an alloy bullbar would be game enough to try this - if so, let us know how you go.
FollowUp 3 of 4
FollowupID: 608206   Submitted: Friday, Dec 19, 2008 at 20:02

OzTroopy posted:

You really need to reword your comments .....

Your test is only applicable to the bars you have seen ... going by the comments you make.

Your cricket bat test on the alloy bar I had on an 80's commodore, would have killed you as the bar two ends swung forward and met after the bar was struck in the middle with the bat. I guess thats the quality of bar you are referring to. Damn thing collapsed like tinfoil after clipping a small wooden guide post.

In regards to the last 3 alloy bars I have fitted ... You would only have had a ball to pack up and take home if you tried the same test.

As stated previously .... alloy bar quality is all in the design of the bar.

A hint for you too ... Have a good look at your bar ... see where it mounts and where impact energy is transferred to around the bar ... most probably if you hit that roo you were describing in your other post with an upright instead of the bar centre ... you would have no bends at all.

If you cant work out the energy transference .... stop going on about cricket bats.
FollowUp 4 of 4
AnswerID: 340452   Submitted: Friday, Dec 19, 2008 at 07:56

Robin Miller replied:

Hi

There were issues with cracking near where mudguard meets the main body from weight of some bars on some Prado's so check this out with your supplier first.

The bar will not make your car safer , more likely more unsafe with weight forward of the front wheels however it will obviously have less body damage if you hit a roo.
Survivor -Top Crossing Hut Trk
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Robin Miller
Reply 6 of 9
AnswerID: 340463   Submitted: Friday, Dec 19, 2008 at 08:55

DIO replied:

Sounds like you intend to do only 'limited off-road work' then the majority of travel must be on sealed city/urban roads. How is a bull-bar going to make travelling any safer FOR YOU - or anyone else for that matter?
Reply 7 of 9
FollowupID: 608102   Submitted: Friday, Dec 19, 2008 at 09:28

OzTroopy posted:

Whilst I am annoyed at the legalities and approved designs of frontal protection bars today ... bought about by vehicles "only" used as a school bus / shopping trolling ... I do concede there are people in the city who can only afford one vehicle and therefore that vehicle has to serve two functions.

People like you DIO ... cause more harm than good, with your lack of knowledge comments.

Now I know that the Gibb River Road is not half the trek it used to be .... but someone who has stated previously that that will be one of their areas of travel whilst on an around the block trip ... is certainly entitled to fit a front bar in my opinion.

A bar in the city makes it much safer for the vehicle owner. Less panel damage from blind pedestrians wandering across the road ... Not to mention those callous shopping trolley owners who shove the trolley in any direction away from their vehicle once the groceries have been offloaded.

If you have no requirement for a bar of some sort on your vehicle ... so be it ... Spend your time on a forum teaching people the correct way to cross a road ... would be a better use of your time.
FollowUp 1 of 9
FollowupID: 608107   Submitted: Friday, Dec 19, 2008 at 09:59

getmethehelloutahere posted:

2 roo strikes, one causing thousands of damage. I am guessing a bull-bar may help a little next time.
FollowUp 2 of 9
FollowupID: 608123   Submitted: Friday, Dec 19, 2008 at 12:53

Hairy (NT) posted:

Hahahaha...
DIO...your a legend!!!!
ROTFLMAO

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FollowUp 3 of 9
FollowupID: 608151   Submitted: Friday, Dec 19, 2008 at 16:12

George_M posted:

I tend to agree with DIO....

For "...safety and some limited off road work" has two components. For general safety around town the standard vehicle is your best bet by a long shot. For limited off road work you should consider just what you need. If you are not going to be driving at first or last light - when animals are most active - do you really need a bullbar? Most Prado's I see that have bullbars use them for very expensive attenna mounts. (lol)

George_M
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FollowUp 4 of 9
FollowupID: 608154   Submitted: Friday, Dec 19, 2008 at 16:18

Hairy (NT) posted:

Ive hit quite a few roos in my time and none of them were while driving "off road"

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FollowUp 5 of 9
FollowupID: 608157   Submitted: Friday, Dec 19, 2008 at 16:30

George_M posted:

...and the only roos I've hit have been at early morning or late afternoon, when I've known the risk was higher.
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FollowUp 6 of 9
FollowupID: 608161   Submitted: Friday, Dec 19, 2008 at 16:59

OzTroopy posted:

Hey George_M .....

As I posted earlier .... I dissaprove of bars in unnescessary situations too ....... If an antennae hole costs you the electricity to drill it ... why spend an extra $2k on something to drill a hole in ..........

Unfortunately by agreeing with Dio in this instance ... You are telling someone - getmethehelloutahere - who is apparently preparing to travel many thousands of klm around australia, that they are not entitled to the frontal protection of a roobar. With the intended distances involved ... the likelyhood of needing it is increased many times over, even compared to my running around in central NSW.

Morning and Dusk .... you are correct ... the most active time for roos .......
And then theres always the ones which, during the day, use the shady tree with the waterhole on the other side of the road ... not too mention emus which are even worse than roos to hit, as all their bodyweight is high up, wandering cattle, horses, the list is rather endless .... and none of them can tell the time.

Best times for travel in Australia during the hotter months .... the cool of the night .... easier on radiators / tyres / gearbox / engine .... oh wait .... the hoppies are out ...... but there are those aware of that and prepare accordingly - even if the design of new bars offers less protection than I feel adequate.
FollowUp 7 of 9
FollowupID: 608171   Submitted: Friday, Dec 19, 2008 at 17:27

George_M posted:

G'day OzTroopy

I don't think we are in disagreement here.

Although few things in life are black-n-white, I'd say that:
. "some limited off road work" doesn't require a bull bar (with the potential suspension issues that goes with it). I'd prioritise LT tyres as more important than a bull bar off the bitumen
. on the other hand, if the plan is to "...travel many thousands of klm around Australia" then buy a bull bar by all means - I did for the reasons you've set out.

George_M
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FollowUp 8 of 9
FollowupID: 608212   Submitted: Friday, Dec 19, 2008 at 20:26

OzTroopy posted:

Not a problem George_M ...


getmethehelloutahere ..... has posted several threads on his intended travel plans and which vehicle to get .... Just a shame our good mate Dio hadn't noticed them eh .... lolol
FollowUp 9 of 9
AnswerID: 340498   Submitted: Friday, Dec 19, 2008 at 12:56

Hairy (NT) replied:

I dont reckon you can beat a purpose built one.
I think most TJM and ARB bull bars are pretty flimsy. Most of the ones I see are bent in one way or another as they are only made of something like 2mm steel.
Cheers

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.
Reply 8 of 9
FollowupID: 608126   Submitted: Friday, Dec 19, 2008 at 13:18

OzTroopy posted:

Problem I have with the approved design, mass production ones Hairy ... is that they are designed to tip a flimsy human up onto the bonnet / windscreen area.

Tough, sinewy, weighty roos of a decent size are just as likely to keep coming and end up in your lap ..... having seen on one occasion that it can occur ... and the carnage inside the vehicle ...

In the past, I had my own made ... getting too hard now because of overzealous revenue officers who dont know the difference between engineered gear and the bits of RHS welded together they should be hunting for.
FollowUp 1 of 4
FollowupID: 608159   Submitted: Friday, Dec 19, 2008 at 16:51

young_codger posted:

I'm not sure about TJM bullbars, but ARB bullbars are designed to crumble slightly on impact at high forces.
This is not to say they are inferior, as if they didn't absorb some of the shock in this way, then your chasis will, causing it to damage. I think I'd rather have a slightly pushed in bullbar than a buckled chasis!!
FollowUp 2 of 4
FollowupID: 608162   Submitted: Friday, Dec 19, 2008 at 17:06

OzTroopy posted:

I'm sure that a purpose built one in Hairy's case would include suitable "give points" in the construction.

In my case, my past bars have relied on the "spring" in the aluminium to absorb the shock ..... As posted above - yesterday.

Just wondering young codger .... are you aware of how many experienced and even ADR approved barmakers there are in Aust ... besides the two brands you see constantly flaunted in your face at every advertising opportunity.

I havent bought an ARB bar for 20yrs .... got better things to spend money on ... you like them thats fine ... but they dont suit everybody or everybodies purposes.
FollowUp 3 of 4
FollowupID: 608165   Submitted: Friday, Dec 19, 2008 at 17:18

Hairy (NT) posted:

Depends what you want a bull bar for....bouncing off animals, pushing and pulling things or head on accidents?

The other side of the twisted chassis argument is....if your bullbar is strong enough and mounted properly it could could reinforce your chassis and stop it from twisting??

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FollowUp 4 of 4
AnswerID: 340525   Submitted: Friday, Dec 19, 2008 at 16:53

getmethehelloutahere replied:

Thanks for the replies. It is all a bit confusing really. So why do people have bull-bars;
1. for attaching recovery and communication gear
2. protection from critters (ie safety to self and car I thought)
3. what else

How much driving off road and in rural areas must be done to justify the increased risk to pedestrians whilst in town. Is the occasional off-road driving and rural driving enough to justify putting on a bull-bar? The last thing I want to do is injure some poor bugger but I reckon good driving is probably the best antidote for that problem.

So I have concluded; it is an ethical dilemma. I could put on a bull-bar probably steel, but with that I have to live with posing a greater risk of causing a worse injury if someone jumps in front of my car.
Reply 9 of 9
FollowupID: 608172   Submitted: Friday, Dec 19, 2008 at 17:31

George_M posted:

If in doubt, convince SWMBO to buy you a bull bar. (lol)

It's a "boy thing"

George_M
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FollowUp 1 of 3
FollowupID: 608201   Submitted: Friday, Dec 19, 2008 at 19:45

OzTroopy posted:

Your choice of whether to fit a bar can really only be answered by yourself.

The primary reasons for the bars I have fitted is your item 2.

A/.. protection of the cooling sytem in the event of an animal strike at highway speeds, and
B/ .. minimal vehical damage in the same circumstances

Why ???? .... so that I dont have to interrupt a journey for any more than a quick safety check at the nearest service centre. Superficial damage can wait till I get where Im going.

Point A to Point B to me, does not include sitting in a table drain waiting for a tilt tray to find me in the middle of nowhere - nor the associated expense of delays / additional accommodation fees , etc ., while vehicle repairs are carried out ... that could have been avoided by having a decent bar.

I have never presumed that a bar would offer any extra protection in a headon vehicle collision ... indeed, generally considered it might make things worse ... morale of that ... be more attentive when driving.

as for the other reasons .....

If you are staying on marked and well travelled roads on your trip ... not much of a requirement for a winch so therefore no winchmount needed ... unless you want one. My advice is borrow a tirfor or similiar.

If you dont already have drag marks and finger nail scratches down your bonnet ... I would disregard the pedestrian hype.

Lights and antennaes ... lots of cheaper mounting methods than $2k of bling advertising for someone. There is already a push happening to have antennaes .. not .. mounted on bullbars ... so thats a consideration too. Driving lights next probably .......

Recovery .... the Toyota should have a front point all ready ... If it has a decent mounted towbar ( and check that for a fact ) thats rear recovery point dealt with.

Perhaps in your case a "well mounted" nudgebar would be adequate for your purposes - some frontal protection and driving light mounting / protection. Do lose some approach clearance normally with these though.
FollowUp 2 of 3
FollowupID: 608378   Submitted: Sunday, Dec 21, 2008 at 06:25

getmethehelloutahere posted:

Thanks that helps a great deal
FollowUp 3 of 3