Saturday, Sep 28, 2013 at 14:40
Bantam - The Mack END673 engine that formed the basis of the powerplant for the Mack R-600 was first released, in Naturally Aspirated form, in 1957.
Around 1960, the END673 was offered with turbocharging and became the ENDT673 - the famous 237HP engine that powered the original R-600 Mack.
The R-600 was first produced in Australia in 1966, but the truck was available in the U.S. for a couple of years prior to this date. So the engine has been around, for over 50 yrs, and the R-600 has been around for a little under 50 yrs.
In the late 1970's, new emission control laws saw Mack introduce a "puff limiter" to the Bosch APE inline fuel pumps on the ENDT673. The puff limiters job was reduce overfuelling and the resultant massive cloud of black smoke, as typically shown in Rockapes photo above.
The puff limiter works by withholding full rack travel on the pump at low engine RPM when the driver floors the go pedal. The puff limiter operates via a diaphragm that is connected to the manifold and which measures turbo boost pressure.
As the turbo spools up, the intake manifold pressure increases, and the puff limiter matches the rack movement to the boost pressure to match the fuel being injected to the amount of intake air available. This stops overfuelling and the resultant huge "puff" of black smoke.
However, many truck owners often disconnect the puff limiter to try and gain extra power - and it's not unknown for truck owners to "screw up the pump" (i.e., increase the amount of fuel injected on each pump stroke). As a result, we get
smokey, annoying trucks.
Overfuelling is a particularly nasty condition with diesels. No matter what age your diesel, it should never show any visible black smoke in the exhaust at full throttle - and only a tiny amount upon hard acceleration.
Overfuelling results in the oil film being washed off cylinder walls, with resultant possible piston scuffing and eventual seizure - it floods the combustion chamber with soot and excess fuel that is not burnt, and which fuel and soot goes past the rings and dilutes the oil.
In addition, overfuelling merely wastes fuel and increases fuel consumption.
The earlier Jap diesels with mechanical injection and aneroid control of the rack were terrors for overfuelling when driven hard at high speeds. This is easily discerned by the crankcase oil turning filthy black with soot buildup - often long before the specified oil change is due.
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