Sunday, Feb 15, 2004 at 10:38
What cross sectional diameter was this cable?
If you have rubber double insulated flexible cable you will be able to carry 400amp at a 10% duty cycle or 135 amps at 100% duty cycle with 16sq mm cable.These ratings are for the purpose of low voltage AC-DC situations welding, automotive and battery charging systems.
Be aware that the benefits of greater current carrying capacity are not always good. Enginners design elecrtical systems with AC impedance or DC resistance in mind to assist in controlling a severe fault. In short the cable or wire should be matched to the load and the maximum number of amp able to be provided by the supply under short circuit fault conditions.
Say you have a battery rated at 600 cranking amps and you were running your fridge directly from the battery with 6mm sq TWO CORE FLAT, PVC INSULATED AND SHEATHED cable and the frigde or fridge connector developed a fault in the form of a direct short. You would be correct in assuming that the battery will try to dump it's guts into the fault because the unintelligent battery thinks that there is just more load being applied. This can cause a dangerous situation. Fire smoke and equipment damage is possible, but the length of the cable, the conductor resistance and the short curcuit carrying capacity of the cable can provide a degree of protection if matched correctly to the nominal load of the installation. The above scenario would probably see a melted plug and a bit of smaoke. Imagine the same fault carried by 95 sq mm cable which can carry 430 amps 100% of the time and short curcuit capacity will be more than 10 times that, 4300amps +. The battery will continue to feed the fault untill there is nothing left creating a very dangerous situation. A fire will almost certainly occur. A rubbed through cable of this size contacting the inner guard of a car will melt the metal.
If using heavy cables make sure you protect the cable and appliance with some sort of current limiter (fuse/ circuit breaker etc) as close as possible to the supply to avoid this type of problem.
In addition, when purchasing cable, be aware that cable is rated at carrying a certain current at a certain maximum conductor temperature (V75 and V90 are common and refer to the temp in degrees Celcius this relates only to the cable and not the method of termination or connection..terminals melt too).
The rating of cable is also determined by the installation method. Spaced, spaced and touching, exposed to sun, open air, installed in conduit are all factors which do change the rating of the cable and it's ability to shed heat. Consider the engine bay temperatures of the average motor vehicle. It could be possible that a cable could be 40 or 50 degrees or even more before it begins to carry current.......... food for thought.
Brett
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