Sunday, Sep 28, 2014 at 23:26
I have never seen a wheel come loose because the threads were lubricated - and I've been doing up and undoing thousands of wheel nuts for over 50 years on everything from low-loaders to car trailers.
However, I have experienced numerous wheel stud failures due to dry threads "picking up" (metal galling) and buggering up the stud and nut completely.
And I have experienced wheelnuts coming loose - because they were never properly tightened in the first place, usually because the person doing
the nut tightening was rushed.
Lubricating the threads on a stud does reduce the amount of torque required to tighten a wheel stud to the correct amount of stud stretch - however, it's usually only in the order of about 10% less torque required.
You can get this amount of torque variation due to friction on dry threads.
Wheel studs are very high tensile low alloy steel - typically Grade 8 in imperial specs, and Grade 10.9, the equivalent in Metric specs.
These high tensile studs have a tensile strength of around 150,000 psi or 1034Mpa.
When a high tensile fastener is torqued to manufacturer specifications, the stud or bolt actually stretches a little. This is called "elastic deformation". When
the nut is undone, the elastic deformation is released and the stud or bolt returns to its normal length.
When the stud or bolt stretches under full torque load, it's applying a clamping force to the two sections being held together.
This clamping force prevents excessive loading on the stud or bolt when an impact is applied.
Thus, if a stud and nut is loose, an impact of 1 tonne on the joint will transfer a load of 1 tonne to the shank of the stud.
If the stud and nut are torqued to the correct torque, an impact of 1 tonne on the joint, will transfer only a SMALL PERCENTAGE of that 1 tonne, to the shank of the stud.
Elastic deformation limits are where the stud or bolt is over-tightened and the stud or bolt is stretched to the point where it does not return to its original length, when
the nut is undone.
You can easily pick up stretch damage to wheel studs and bolts by placing a straight edge or a set of vernier calipers along the threads.
On a good stud or bolt, the straight edge or caliper jaws touches the top of ALL the threads.
On a stretched, damaged stud or bolt, there will be at least 2 or three threads where there is a GAP (daylight, when held up to the light) between the straight edge or caliper jaws, and the tops of the threads.
It's often wrongly thought that vibration alone loosens nuts or fasteners. In closely studied tests, it's been found that sideways MOVEMENT between mating faces on
the nut or bolt, and on the surface being clamped, are the major reason why fasteners come loose.
Here's a site that is a complete and knowledgeable site about the science of fasteners.
Bolt Science
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