Ford Everest Catching Fire

Submitted: Friday, Dec 04, 2015 at 11:45
ThreadID: 131038 Views:3773 Replies:10 FollowUps:33
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Extremely worrying to see this sort of thing happening especially to a new vehicle. The eletrical system is used in other Ford products such as the Ranger. let's hope this is a one off.!

Ford Everest Catches Fire
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Reply By: Member - Stephen L (Clare SA) - Friday, Dec 04, 2015 at 14:30

Friday, Dec 04, 2015 at 14:30
Trying TerraFirma

At least no one was injured, and there will be lots of questions asked at Ford.

I can tell you one thing, I bet the guy that was taking it for a test drive never buys a Ford........lol




Cheers



Stephen
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Follow Up By: rocco2010 - Friday, Dec 04, 2015 at 14:59

Friday, Dec 04, 2015 at 14:59
Stephen

He was a newspaper motoring writer so he probably never buys a car!

Bad enough the car catches fire, worse when a media type is driving it. Bit hard to cover that up with some corporate spin doctoring

Cheers

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Reply By: swampy - Friday, Dec 04, 2015 at 19:44

Friday, Dec 04, 2015 at 19:44
hi
How is the wiring loom/ elec components the same as Ranger ??
The wiring loom maker just may or may not be the same .
Are the Everest vehicles Euro or USa made ?
As with all non main stream Fords if it does not sell it will have a quick death anyways ,max 2yr life span then it will disappear .
If anybody is after a mid size suv I would wait till after all the car companies have gone plus 12 mths .
swampy
A demo of Fords road side service ha ha ha
AnswerID: 593390

Follow Up By: Les - PK Ranger - Friday, Dec 04, 2015 at 20:49

Friday, Dec 04, 2015 at 20:49
The base chassis, mechs etc is the same as the Ranger, but the Everest (looking at both least Ranger and Everest brochures last week) has a host of extra electronics, that may require different wiring, at least in part.

Would have thought they'd be Thai made ?
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Follow Up By: GREG T11 - Friday, Dec 04, 2015 at 21:07

Friday, Dec 04, 2015 at 21:07
In the article the Ford spokesman mentions RANGER, so one would assume they have a relationship. Then again maybe it being the only Ford selling in any numbers he is in damage control.
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Follow Up By: Nomadic Navara - Friday, Dec 11, 2015 at 23:20

Friday, Dec 11, 2015 at 23:20
Quote "As with all non main stream Fords if it does not sell it will have a quick death anyways ,max 2yr life span then it will disappear "

Well it's lasted more than 2 years. This article states it has been around since 2003
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Follow Up By: Les - PK Ranger - Saturday, Dec 12, 2015 at 07:45

Saturday, Dec 12, 2015 at 07:45
The Everest models have been big win SE Asia for that long, over a decade, big seller.
I think Ford kept them of the Aust market for fear of losing sales of the Territory.
In the end with the MUX and Colorada 7 coming online, they probably had little choice.
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Follow Up By: swampy - Sunday, Dec 13, 2015 at 10:03

Sunday, Dec 13, 2015 at 10:03
hi
Nomadic N
U may have misunderstood what I was saying
There are many vehicles that have that have been short lived and disappeared from ***Fords Aust model line up **** .

This is despite some of those models being car of the year in there country of origin . This problem is one generated by Ford either by overcharging for purchase/ parts .
Transit van is claimed to be affordable In Oz. Purchase and parts are off with the fairies .
Mondeo is another ,Ford could not make up there mind with this one .
In the seventies the Capri was an extremely underated. Ford did not update the model in Oz nor did they bring a most of the options . This killed the Capri . Yes there was a v8 option in some countries . The last 4th ? generation of capri appeared very refined .

The parts for a Holden steering shaft were 45$ the Capri unit was 480$

Once the 4x4 were coming from Thailand and the ozzy market preferring 4x4 suv [comparable cost to falcon ] the writing was on the wall . The Thailand vehicles are more profitable .

The planning of Fords demise was in the planning years well b4 it was public knowledge .

Due to the lack of people buying ozzy made and Ford not producing what the cust wants the ozzy consumer is left with sub standard imported product . The discretion will be at Fords will . Import cars will be at a better price ha ha ha .The current Ford Ranger is not a cheap choice .
Ford are not the only ones playing this game .
Remember that vehicle reliability is not considered when vehicles win award after award .
History is littered with award winning vehicles having major catastrophic failures .
Some makers have many different transmission oils [not avail to the public ] just to get a vehicle thru warranty .
The next 2 yrs will be interesting with the ozzy market being 100% import
swampy
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Follow Up By: Les - PK Ranger - Sunday, Dec 13, 2015 at 10:49

Sunday, Dec 13, 2015 at 10:49
I think people just thought you meant the Everest was a new model, which it is *here*.
It is has (or should have) all it's bugs flattened from the overall time it has been made / supplied overall through SE Asia and beyond.

Beside SE Asia, I am sure I have seen people with them in other countries, fairly far afield too.

Yes, manufacturers care little for the Australian market, we are just too small.
This will only get worse once we lose all our vehicle manufacturers here, and we are left with 'suppliers' here via car makers market located in various low cost regions around the World.

Look at the Nissan Patrol, no more diesel.
Though I met a bloke the other week with a new petrol V8, he'd upgraded from a very nice (although 3.0) diesel Patrol, and he said it better, and muuuch nicer to drive.

Suspensions are the same.
Solid axle which suits a lot of Aussie harder core 4WDn are fast disappearing.
Changing to IFS, because it's what other countries want !!

Diesel and IFS are what the Saudis want in their Landcruisers for example, they just don't give a stuff abour diesel econ for towing, or solid axles for sand driving.
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Reply By: Member - Outback Gazz - Friday, Dec 04, 2015 at 21:13

Friday, Dec 04, 2015 at 21:13
I'm surprised that there hasn't been 1500 replies saying

" that would never happen in a Toyota "


Happy and safe travelling

Gazz
AnswerID: 593391

Follow Up By: Dion - Friday, Dec 04, 2015 at 21:32

Friday, Dec 04, 2015 at 21:32
Cos there aren't 1500 that would admit to being Toyota owners, just guessing.
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Follow Up By: TerraFirma - Friday, Dec 04, 2015 at 21:51

Friday, Dec 04, 2015 at 21:51
Has it ever happened to a new Toyota..?

Just saying.....
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Reply By: The Bantam - Friday, Dec 04, 2015 at 22:25

Friday, Dec 04, 2015 at 22:25
Good to see ford maintining their consistency .......... they are not even clever enough to make sure vehicle that they deliver to motoring writers are reliable.

They have to give Jeremy Clarkson (possibly the worlds most influential motoring journalist ..at one time) his money back when their flagship "supercar" had multiple repeated failures.

Any body that tries to compare the quality and reliability of Ford, who have an ongoing and long term reputation for bringing problem vehicles to market, a company that has the dubious honour of manufacturing several of the most famous motoring lemons ever with Toyota has to be kidding themselves.

cheers
AnswerID: 593392

Follow Up By: Member - Outback Gazz - Friday, Dec 04, 2015 at 22:45

Friday, Dec 04, 2015 at 22:45
Howz it going Bantam

I missed the bit in this post where people are comparing Fords quality and reliabillity to Toyotas - could you point that bit out please ?

Cheers

Gazz



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Follow Up By: The Bantam - Friday, Dec 04, 2015 at 23:10

Friday, Dec 04, 2015 at 23:10
that would be your post
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Follow Up By: Member - Outback Gazz - Saturday, Dec 05, 2015 at 20:11

Saturday, Dec 05, 2015 at 20:11
Hey Bantam

I know I might be getting on a bit in age and my eyesight might not be 20 / 20 anymore and the old grey matter, whilst a bit slow sometimes, still works very well - so after re-reading and re-reading my post - I still cant see the bit where I said Fords quality and reliabillity is better than Toyotas ??

I will happily apologise after you point out where I stated that !!!


All the best mate and look forward to your reply

Cheers

Gazz



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FollowupID: 861635

Reply By: Les - PK Ranger - Saturday, Dec 05, 2015 at 07:52

Saturday, Dec 05, 2015 at 07:52
..
. . . and here's a Prado on fire.



I really think (besides Jeeps) most makes have issues like this from time to time.
..
AnswerID: 593399

Reply By: Les - PK Ranger - Saturday, Dec 05, 2015 at 07:59

Saturday, Dec 05, 2015 at 07:59
..
Hmmm, another post via another forum has a link to a news article with info about several Ranger fires .. .. ..
More Fords go up in flames

Seems a few direct contacs by end users about their 'thermal incidents' as Ford refers to them as :/

Could be something in it, "The fire brigade told Mr McCarthy the fire appeared to have started near the battery and fuse box under the bonnet."

Could be shonky 2nd battery wiring etc, but Ford seem to fob people off to their insurers !!
AnswerID: 593400

Follow Up By: Slow one - Sunday, Dec 06, 2015 at 18:07

Sunday, Dec 06, 2015 at 18:07
Les, I just had a look at the Ranger fire damage in your post and it certainly stuffed that car. I am no expert but the fire seems to be the worst on the front of the battery under the battery clamp area. They have thermal insulation around the whole battery and where the fire is the worst there is really no wiring. What aftermarket fitters do in that area, is fit relays for aftermarket spotlights and fog light.

Another unusual thing is the battery positive terminal is untouched,the positive cable to the starter is not on it and the cabling totally splayed out.

I don't believe it is from someone fitting a bigger battery but many are fitting larger ones that are higher. When they do this, I have noted that they all have to find some extra length on the battery to starter cable with statements like "I had to pull on it a bit but I got enough length".


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Reply By: Member - Phil G (SA) - Saturday, Dec 05, 2015 at 18:26

Saturday, Dec 05, 2015 at 18:26
Had a fire under the bonnet of a 60 series once. I'd recently replaced the battery and the terminals of the new one sat higher and shorted out on the bonnet when it was closed. Fire came from the earth lead getting hot and catching fire.
AnswerID: 593421

Follow Up By: TerraFirma - Saturday, Dec 05, 2015 at 20:39

Saturday, Dec 05, 2015 at 20:39
Human error aftermarket vs brand new factory. Brand new should never happen.
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Follow Up By: Member - Phil G (SA) - Sunday, Dec 06, 2015 at 06:23

Sunday, Dec 06, 2015 at 06:23
Exactly!
When we see a fire in a car, chances are it was something the owner did.
From what I see, very few DIYers understand the importance of and how to prevent short circuits.
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FollowupID: 861650

Reply By: Ron N - Sunday, Dec 06, 2015 at 00:20

Sunday, Dec 06, 2015 at 00:20
I don't have any statistics to refer to - just my general observations - but it seems that vehicles catching fire is a much more prevalent problem today, in this age of high levels of electronics in vehicles, than it used to be when vehicles were a lot simpler and more basic.

This doesn't only apply to 4WD's - I've seen a serious increase in trucks, machinery and earthmovers catching fire in the last, say, 15 years - than I ever saw in the previous 30 years.

A vastly-increased amount of wiring to accommodate substantial amounts of electronic components and sensors - increased amounts of electronic accessories both inside and outside the cabin - and ever thinner wiring, and probably even reduced levels of insulation (to save on build costs) - must all be contributing to higher levels of the risk of fire in todays vehicles.

What stuns me about Fords attitude, is that they are not prepared to investigate any vehicle fires in their products - they rely totally on insurance companies providing reports on the potential source of the fire.

That is a particularly flawed approach and it is classic "cost-cutting" on the part of Ford.
"Why should we investigate possible build-quality problems when the insurance company will do it for us?"

There needs to be more pressure applied to these lazy, cost-shifting car manufacturers, to ensure that they have processes in place that means that they investigate vehicle fires themselves, to ensure that any potential problems are found quickly - before the issue extends to multiple fires, and multiple losses for vehicle owners - resulting in a lot of unhappiness, and a general lowering of opinion of the manufacturer.

Cheers, Ron.
AnswerID: 593431

Follow Up By: Member - Outback Gazz - Sunday, Dec 06, 2015 at 09:01

Sunday, Dec 06, 2015 at 09:01
Well said Ron

I couldn't agree more


Cheers

Gazz
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Follow Up By: Hewy54 - Sunday, Dec 06, 2015 at 09:22

Sunday, Dec 06, 2015 at 09:22
Agree with what you say, but these are only my views on it.
Quite often I think "have not heard of this before", but with so many forums and social media these days any incident gets communicated quickly and often in a distorted way (Chinese whispers). Not sticking up for the manufacturers in any way, but with distorted and biased reporting it is often difficult to get the true story.
These things may have happened many years ago but we just did not hear about them.
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Follow Up By: Slow one - Sunday, Dec 06, 2015 at 09:44

Sunday, Dec 06, 2015 at 09:44
Truck fires and the common causes.

Artsa on truck fires.
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Follow Up By: Ron N - Sunday, Dec 06, 2015 at 11:24

Sunday, Dec 06, 2015 at 11:24
Slow one - Excellent article in the link - thank you. The majority of the causes of fire are common across most on-road vehicles.
One thing I found recently, that was a bit of a surprise to me, was that I found the main starter cable on my Isuzu truck was made out of aluminium wire.
No doubt this was done to avoid the high cost of copper when it was built.
However, when reconditioning the truck, I found the aluminium cable was broken across many strands right at the lug where it was attached to the starter.
The aluminium cable consisted of a relatively small number of large strands - and regular engine movement had fractured a number of these strands, as the aluminium wire is quite a bit more brittle than copper wire.
The reduced number of strands carrying power to the starter had the potential to cause major heat buildup, at the point where the strands reduced in number, upon starter activation - as well as potential arcing from the broken strands.
I tore out the entire cable and replaced it with a heavy-duty fine-strand copper wire cable - with additional corrugated tubing for protection - and the difference in starter cranking speed was quite exceptional and easily noticed.
The engine now bursts into life within a second or two of turning the key, rather than the 3-4 seconds it previously took.
I'm not sure how many other manufacturers have moved over to aluminium cabling or wiring, but I would regard that as a backward step, if I ever found it on any other vehicle.

Cheers, Ron.
1
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Follow Up By: Dion - Sunday, Dec 06, 2015 at 12:04

Sunday, Dec 06, 2015 at 12:04
Totally agree Ron, substituting copper for aluminium to save costs. Fine strand copper wire has a lot more flexibility than aliminium.
But got to remember most parts are outsourced to the lowest tenderer.
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Follow Up By: Ron N - Sunday, Dec 06, 2015 at 12:27

Sunday, Dec 06, 2015 at 12:27
Dion, I presume you actually meant to put "substituting aluminium for copper to save costs"?
A bit of the old Sunday morning dyslexia, creeping in there? LOL
The lack of editing on this forum, even for just a few minutes after posting, is a curse!

Yes, the bean counters have ruined many a good vehicle brand with penny-pinching - and Ford excell at it.
If there's a way to make it cheaper, Ford will find it. They employ teams to pore over every single part to find ways to reduce its cost.
A friend remarked on the amazing differences in construction between the Ford 7.3L V8 diesel engine and the identical Navistar 7.3L diesel engine.
Navistar designed and built the engine originally - then when Ford purchased the right to build it under licence, they set to and cheapened nearly every component.
They did the same with the ZF automatic transmissions that they build under licence.

We all like lower purchase costs, but the cost has to be balanced against any potential downsides caused by moving to cheaper materials and method of manufacture.
Many manufacturers care little about the potential downsides of cheaper designs, they are happy to have items that need to be replaced more often, thus improving their profitability.
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Follow Up By: Dion - Sunday, Dec 06, 2015 at 13:40

Sunday, Dec 06, 2015 at 13:40
Yes, definantly a case of Sundayitis.
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Reply By: Robin Miller - Friday, Dec 11, 2015 at 13:44

Friday, Dec 11, 2015 at 13:44
I note that a small article in todays Victorian Car Guide said that Ford said it was caused by the incorrect fittment of a changeover battery when car was being got ready for reporter and its battery was found flat.

Apparently the replacement battery connection was loose resulting in overheating of a terminal and cable (?)

As a result ford said no generic issue.investigation over.

Also said they are investigating 2 fires in Rangers as a seperate issue.
Robin Miller

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Follow Up By: Ron N - Friday, Dec 11, 2015 at 13:59

Friday, Dec 11, 2015 at 13:59
I've had plenty of experience with loose battery terminals - but I've never had one cause a fire yet!
Ford must be cutting back on insulation and wire sizes, if a loose or dirty connection causes a fire?
What happens when the vehicle gets older, and natural corrosion causes increased resistance? - in either battery terminals or elsewhere in the wiring harness??
Maybe this is some kind of planned obsolescence for new Fords??
Your Ford reaches 5 years of age and it automatically self-combusts, so you have to buy a new one?? [;-)
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Follow Up By: Ron N - Friday, Dec 11, 2015 at 14:08

Friday, Dec 11, 2015 at 14:08
It doesn't say a lot for Fords if a near-new car being offered for road test has a flat battery?
Maybe there was some other electrical problem in play, that Ford aren't admitting to?

I bought a brand new HQ Holden sedan fitted with the 308 V8 in 1972.
The dealer rang in the morning and told me it was ready to be picked up.
I went in and picked it up and drove home, then drove other family members around for the rest of the day, as you do with a new car!

During the afternoon, it got harder and harder to start - the starter was struggling to crank the engine over.
I rang the dealer and told them the problem, and they asked that I bring it in straight away.
I did so, and left it with them overnight. Next morning the dealer rang and said it was ready to be picked up.

When I went in, I asked what the problem was? Sheepishly, the service manager said they had discovered that the charging wire between the alternator and the battery had been inadvertently left out of the wiring harness!! So much for GMH quality control!
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Follow Up By: Slow one - Friday, Dec 11, 2015 at 20:31

Friday, Dec 11, 2015 at 20:31
Ron,
An Aussie fella that works in Thailand on these vehicles but not for Ford posted.

"There are a lot more Everest's in Thailand than Australia and if there was a problem it would be widely spread on social media".

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Follow Up By: Member - Boobook - Monday, Dec 14, 2015 at 07:15

Monday, Dec 14, 2015 at 07:15
If that guy works on the vehicles, he would also know that with being LHD, they also have completely different wiring looms.
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Follow Up By: Slow one - Monday, Dec 14, 2015 at 09:27

Monday, Dec 14, 2015 at 09:27
Well said Boobook, there are definitely no flies on you.

You are correct and he may have been referring to all the countries around them, like Myanmar, Cambodia, Laos and China . He works on both right and left hand vehicles that they modify for clients around the world, including the middle east and India.

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FollowupID: 862103

Follow Up By: Member - Boobook - Monday, Dec 14, 2015 at 09:43

Monday, Dec 14, 2015 at 09:43
Actually Slow one, I think there may be flies on me!!!

I seem to recall now that Thailand may be RHD after all.

I can't recall exactly now. I was pretty sure they were LHD but I could be wrong.

You may want to ask your mate. I may have to eat my words.
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Follow Up By: Les - PK Ranger - Monday, Dec 14, 2015 at 10:10

Monday, Dec 14, 2015 at 10:10
LHD / RHD, should be just a straight mirror of each others electrics.
That said, there can be issues with the position of certain things on some vehicles, like coolant hoses and steering racks / components, so it could have a bearing.
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Follow Up By: Ron N - Monday, Dec 14, 2015 at 10:28

Monday, Dec 14, 2015 at 10:28
Below is the world map of RHD and LHD countries. LHD in Green, RHD in Yellow.
You can zoom in on the map to see the detail.
Thailand is unusual in that it is RHD in amongst all its LHD neighbours, apart from Malaysia.
The RHD countries in Asia are generally those occupied by the British first, in the history of colonisation.

World map of RHD and LHD

Cheers, Ron.
1
FollowupID: 862107

Follow Up By: Member - Boobook - Monday, Dec 14, 2015 at 13:46

Monday, Dec 14, 2015 at 13:46
Les the looms for LHD and RHD are completely different, not just a mirror or swapped over. For example the dashboard is on the other side but things like fuse box, alternator, ECU, etc etc will not change. Looms need to accommodate that.
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Follow Up By: Les - PK Ranger - Monday, Dec 14, 2015 at 15:22

Monday, Dec 14, 2015 at 15:22
The Ranger and Everest are made in Thailand, a RHD country, maybe they make them like that std and change out for LHD, who knows for sure.
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Follow Up By: Ron N - Monday, Dec 14, 2015 at 17:03

Monday, Dec 14, 2015 at 17:03
Ford Ranger and Mazda BT-50 are both built in the Rayong, Thailand, AAT factory (AutoAlliance Thailand - a joint venture between Mazda and Ford).
Both models are built in both RHD and LHD on the same assembly line - along with four types of body, 4x4 and 4x2 drive type, two types of ground clearance, and up to four versions of luxury finish, depending on the market.
CKD kits are also produced at this factory for assembly in low-volume assembly plants in some other countries.
Both vehicles are exported and sold in over 130 countries around the world.

AutoAlliance Thailand company website
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Reply By: swampy - Monday, Dec 14, 2015 at 09:17

Monday, Dec 14, 2015 at 09:17
hi,
Ford has not changed, the first models have bugs even fires but on the the last model 90% bugs are sorted. Sorry this applied to Falcons . Actually this applies to more than Ford .

Oh yea Ford for Oz is basically changing the models every 4 years so development is non existant . As with other makers just build a new generation of vehicle and limit your exposure to the lemon models . This is all just marketing ,new models on a quick turn around basis keep sales up and makes more money. Its a shame there vehicles are not as cheap as in the Asian countries .

It makes u wonder when the underpaid jnr engineer specs the fill plug on the diff to low , bonnet catch automatically springs open [then uses rivets to repair ] most rivets don't like vibration and the shock from closing the bonnet .doh . Air con condensors so small they donot work [typically of ranger and also early couriers ].Ranger seats that fall apart [split and springs that poke u , not enough insulation causing rub thru ]
If this is the quality of imports the ozzy cust is in for an interesting time

swampy


AnswerID: 593779

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