Thursday, Feb 04, 2016 at 10:15
I have to concur with
Malcolm. You can have two identical-looking items from two different Chinese manufacturers, and they will perform as differently as chalk and cheese.
There are two factors at play here. One, is the type or methods of QC the company is using.
The classic original Chinese stunt is to throw everything together using unskilled peasant labour that was hoeing rice paddies, the week before your product was slapped together.
These people are uneducated, have little by way of mechanical skills or understanding, and care little about attention to detail.
In this factory, the management is always pushing for maximum output to meet "targets" - and QC is confined to a peasant with a fancy rubber stamp, stamping everything in sight, only checking to see if the box actually contains the product.
This factory fills containers with the product and lets the retailer and customer sort out the problems caused by poor QC and poor assembly. Probably around 5% of the product gets scrapped from this factory.
Parts will even be found to be rusty in this product, because they were left stored in the weather due to inadequate warehousing cover.
The second factor is the Chinese "Quality Fade" factor. Google the term, there's even a book called "Poorly Made in China" - an expose by an American who worked in China as a manager for many years.
The Chinese howl that the book is now irrelevant, the problems are from over 10 yrs ago, and nothing in the book applies to their production processes today.
If only that were true. China is still a hotbed of corruption and "black money" and shortcuts to make a few individuals, very rich, very quickly.
"Quality Fade" means that the initial product is quite satisfactory, but within a short time after commencing production, quality starts to fall away.
This can range from poorer assembly quality to poorer component quality due to substitution of lower grades of steel, thinner copper wiring, thinner insulation, lower quality fasteners, poorer quality plastics.
Then there is the problem of a first class factory outsourcing production of components to "backyarders" - small factories with no QC, little control over the end product quality, and even worse - factory owners who immediately ignore the big factory product specifications, and who substitute lower-grade rubbish for the big factory specifications - often along with bribes to factory managers to accept the lower grade component/s.
A vast range of Chinese electrical items still suffer from poor quality today. The biggest single complaints and reasons for recalls on many Chinese products, is fires, short circuits, and electrocution potential, due to poor quality electrics and poor assembly.
What is hidden from the recalls records, is the sizeable amount of smaller Chinese products of low voltage, that burn out rapidly, and are just tossed in the bin in disgust.
Cheers, Ron.
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