Thursday, Aug 11, 2016 at 21:15
Ford have a nasty habit of building a basically good vehicle, then letting the bean counters loose on it, to try and cheapen every component.
I can assure you this is a regular technique with many manufacturers, but Ford are best at it.
They will examine every item in a vehicle to see how it can be produced at lower cost. When that involves less labour, I'm fine by that - but when it involves less metal, or plastic instead of metal - then they lose me, and a lot of other customers.
Falcon window drive mechanisms were a classic. They built a satisfactory window drive mechanism - but rather than use an alloy diecast gear, they used a plastic gear. The result was regular stripped window drive gears.
Great for Ford parts sales, but a cost burden on owners as the door had to be stripped down, the window regulator and motor removed - and a complete new assembly fitted.
Yes, you read right. You couldn't buy just the stripped gear, you had to buy a COMPLETE DRIVE MOTOR assembly! - at sizeable cost.
I've owned dozens of Toyotas and never had a window drive system fail yet - and some of those Toyotas were/are 15 yrs old or more.
Then Ford wonder why repeat sales aren't forthcoming, and no-one buys Falcons any more.
Holdens did the same thing with their old 6cyl red, blue and black motors. The distributor drive gear was originally steel - then the bean counters changed it to plastic. The result - distributor drive gears stripped by the thousand, and owners looking for the original steel gear as a replacement.
Plastic water pump impellers are another doozy. Guaranteed to crap themselves within 50,000kms, generally - particularly if you drive regularly at high speed. All to save 50c on every impeller.
I could go on - but beware of the bugs hiding in Fords due to the bean counters penny-pinching.
What is extremely annoying is that Ford have some brilliant engineers, some really good designs, and generally good manufacturing practices - then they wreck it all, by letting miserly bean counters loose on their operations, thus destroying their reputation for reliability - and all to save $50 per vehicle.
Toyota built their name and reputation on building a quality product that lasts, without resorting to penny-pinching.
They stumbled on QC for several years in the early 2000's, as they sought production levels over quality levels - and it came back to bite them on the bum.
I think they've learnt a lot, but I think that even Toyota build quality isn't what it was. However they will still beat any Ford any day, for longevity and reliability.
You can always pick an also-ran in the vehicle field. They're the ones you find, 8 yrs old, with 250,000kms on the clock - and 10% of the switches have stopped working, and 15% of the knobs and handles have fallen off.
Unfortunately, those vehicles are usually Fords, Mitsubishi's and Nissans.
Cheers, Ron.
FollowupID:
872947