Electric Brakes working without controller in car

Submitted: Saturday, Jan 25, 2020 at 17:25
ThreadID: 139592 Views:11385 Replies:10 FollowUps:14
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Hi. First post, (first van).

On the van we have just purchased there are newish, well adjusted electric brakes. We have no controller in the car at the moment. Planning on getting one ASAP.

I have towed the van a short distance with no controller and I am positive the brakes on the van are being activated when I press the brake, possibly at full strength.

My brother, who towed the van back from the previous owner for us, ( thanks bro) has no controller in his vehicle and he is also convinced the brakes were activating when he used his brakes.

Is this possible?

If so, are there implications for the installation of the brake controller in the car?

Thanks
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Reply By: Allan B (Sunshine Coast) - Saturday, Jan 25, 2020 at 17:36

Saturday, Jan 25, 2020 at 17:36
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Grant, what you say suggests that the van electric brakes are connected to the 'brake light' circuit.
Applying the vehicle brake would activate the van's.
Perhaps courtesy of the van manufacturer/supplier?
Cheers
Allan

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AnswerID: 629712

Reply By: OzzieCruiser - Saturday, Jan 25, 2020 at 17:36

Saturday, Jan 25, 2020 at 17:36
Yes it is possible - depends on how the car is wired or more likely how the trailer is wired.

If the van is wired to so that the brake wire is wired into the brake light wire then the trailer brakes will come on when the brakes are applied.
AnswerID: 629713

Follow Up By: Allan B (Sunshine Coast) - Saturday, Jan 25, 2020 at 17:41

Saturday, Jan 25, 2020 at 17:41
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Sorry Ozzie....
Cheers
Allan

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Follow Up By: OzzieCruiser - Saturday, Jan 25, 2020 at 21:18

Saturday, Jan 25, 2020 at 21:18
Yep - I realised as soon as I hit the post button.

Modern Landrovers have a similar issue with their headlights - European trailers have dedicated power lines to each tail light - Aussie trailers only have one. The OEM trailer wiring in the car is wired for European trailers and of course one of the trailer tail light feeds works the Aussie trailer fine but the other tail light feed is where our brakes are connected, so switch on the lights and the trailer brakes come on.

A trick for new buyers who have not done their research - easy fix as there is a dedicated trailer wiring fuse box in the rear so just pull the relevant fuse and when you install a controller just run the wire to the fusebox - easy peasy, but you need to know.

That is how you beat me top the punch because initially I thought it was the same issue and wrote a response along the above lines but then realised it was a different issue.

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Reply By: Member - shane r1 - Saturday, Jan 25, 2020 at 17:56

Saturday, Jan 25, 2020 at 17:56
Redarc do these for mounting on a trailer, pretty sure the trailer ha# to have a power supply for the brakes, but is activated by the brake light wire on any vehicle.
Cheers
Shane Redarc trailer brakes
AnswerID: 629714

Reply By: Grant R4 - Saturday, Jan 25, 2020 at 17:57

Saturday, Jan 25, 2020 at 17:57
Thanks for the replies.

If it is wired into the brake light circuit, does this need to be changed when installing a brake controller?
AnswerID: 629715

Follow Up By: Allan B (Sunshine Coast) - Saturday, Jan 25, 2020 at 18:07

Saturday, Jan 25, 2020 at 18:07
.
Yes Grant,

There needs to be a wire from the brake controller in the car to the brakes on the van.
This is separate from the brake light circuit.
Cheers
Allan

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Follow Up By: Kazza055 - Saturday, Jan 25, 2020 at 18:59

Saturday, Jan 25, 2020 at 18:59
Allan, I think you will find that the TRAILER MOUNT ELECTRIC TRAILER BRAKE CONTROLLER as linked earlier is OK if it is actually fitted to the van.

These are sometimes fitted to hire vans rather than needing the car to be setup with a controller.
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Follow Up By: qldcamper - Saturday, Jan 25, 2020 at 19:29

Saturday, Jan 25, 2020 at 19:29
Drawbar or van mounted brake controllers are now illegal unless fitted before a certian date that was quite a long time ago and new ones can only be fitted to replace old ones.
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FollowupID: 904771

Follow Up By: Allan B (Sunshine Coast) - Saturday, Jan 25, 2020 at 20:43

Saturday, Jan 25, 2020 at 20:43
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Kazza,

Grant,

Initially, the OP asked about "implications for the installation of the brake controller IN THE CAR".
Then he asked "If it is wired into the brake light circuit, does this need to be changed when installing a brake controller?"
I answered in that context.
Shane's response was not in that context.







Cheers
Allan

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Follow Up By: RMD - Saturday, Jan 25, 2020 at 21:34

Saturday, Jan 25, 2020 at 21:34
With this autonomous braking of the van, how do you regulate the amount of braking need according to varying Van weight or to activate it in an emergency independent of the vehicle braking system?
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Follow Up By: Blown4by - Saturday, Jan 25, 2020 at 23:34

Saturday, Jan 25, 2020 at 23:34
If its the Redarc trailer mounted controller there is an (optional) couple of buttons mounted in the car that activates the brakes manually independent of the foot brake when required & controls the degree of braking to suit the trailer weight, road conditions, etc. The unit also regulates the amount of trailer braking by sensing the duration & how hard the car brakes are applied.
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Follow Up By: RMD - Sunday, Jan 26, 2020 at 11:45

Sunday, Jan 26, 2020 at 11:45
Blown4by
That must mean either a wired connection which the OP doesn't have or it is Bluetooth controlled.

Sensing duration can mean light braking for a long time, if the trailer interprets that as needing maximum then it isn't a system I want. All a bit airey fairey for me. Electric override brakes eh?
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Reply By: Member - McLaren3030 - Sunday, Jan 26, 2020 at 07:35

Sunday, Jan 26, 2020 at 07:35
Hi Grant R4,

If the van weighs more than two tonne, I believe you need to be able to apply the trailer brakes independently from the towing vehicles brakes, from the drivers sitting position. You will still need to have a brake controller fitted.

Macca.
Macca.

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AnswerID: 629721

Follow Up By: RMD - Sunday, Jan 26, 2020 at 14:05

Sunday, Jan 26, 2020 at 14:05
And have IT control the braking irrespective of what may be in the van already. Some decommissioning may be required there.
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Reply By: bobsabobsa - Sunday, Jan 26, 2020 at 12:46

Sunday, Jan 26, 2020 at 12:46
Hi Grant
I would do a test first jack up one wheel and get someone to apply the brakes if you can spin the wheel if this is so then it is not connected.
If you had a 12 volts from the brake light in circuit, I would think that the brakes would lock up there would be NO gentle braking
Gee guys this is Grants first post you fellas should know better
think of your breakaway switch full 12 volt in circuit, the wheels should be locked up
Bob
AnswerID: 629723

Follow Up By: Colcam42 - Sunday, Jan 26, 2020 at 13:56

Sunday, Jan 26, 2020 at 13:56
That's right Bob, its called a controller because it is supposed to, (correctly adjusted), apply the brakes according to the need. 12-14v should lock them up with about 4amps current draw per magnet.
Have a controller fitted Grant; many caravanners would say that the Red-Arc is best, particularly in modern vehicles with limited dash space.
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FollowupID: 904795

Reply By: Gary T7 - Sunday, Jan 26, 2020 at 19:43

Sunday, Jan 26, 2020 at 19:43
The brake controller is more than likely fitter to the van, it will work the same but you loose the manual operation. The main adjustments will still be at the controller on the van but you are unable to reach the manual control. The main current for brakes is likely from the caravan batteries which is switched on via the brake light circuit as normal.
You may only need to relocate the controller to your vehicle.I would check on or in the van for the controller.
AnswerID: 629729

Follow Up By: Member - shane r1 - Sunday, Jan 26, 2020 at 19:52

Sunday, Jan 26, 2020 at 19:52
That’s the type of controller I thought must be on the OP’s van.
But He will need an in vehicle controller, I don’t think you could use the trailer one in the vehicle. Plus the vehicle ones are a whole lot better.
Cheers
Shane
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Reply By: Grant R4 - Sunday, Jan 26, 2020 at 19:48

Sunday, Jan 26, 2020 at 19:48
Thanks for everyone's input.

Just to clear things up.

I always intended to run a brake controller. The previous owner also ran a brake controller. We bought the van on tuesday, my brother towed it home for me. I then took the van for a very short drive, (no brake controller) to see how my vehicle would tow it. I was confused when the brakes activated during this short test drive and so asked the question in the first post.

I just did the test Bob suggested (wheel off ground, press brake pedal) and indeed, the brakes are coming on full lock.

I was intending on installing the controller myself. I'll see if I can work out what's happening with the wiring in the van, if not, Auto electrician...
AnswerID: 629730

Follow Up By: Member - shane r1 - Sunday, Jan 26, 2020 at 19:55

Sunday, Jan 26, 2020 at 19:55
It’s all a mystery what’s going on ! If what you say is correct the brakes shouldn’t be working without a controller.
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FollowupID: 904804

Reply By: qldcamper - Monday, Jan 27, 2020 at 07:57

Monday, Jan 27, 2020 at 07:57
Hi Grant,
I know I will cop a lot of crap from the google experts here but.....

With respect, if you need to be asking these questions I would suggest you have the system professionally installed. There is an australian standard that needs to be met and professionals carry insurance to cover their work. If you do anything of poor quality or outside the standard and it causes brake failure and injury or death even in years to come, it will be you on involuntary manslaughter charges, not those that give you poor advice in forums, and there have already been some pretty loose guesses thrown your way on the subject already.

Now wait for the ridicule that sound advice usually attracts in here.
AnswerID: 629736

Reply By: swampy - Thursday, Jan 30, 2020 at 22:18

Thursday, Jan 30, 2020 at 22:18
HI
Brakes can be wired with and without controllers they also can be wired several different ways .

1/controller in car --normal/common
2/ controller on trailer
power feed can come from brake lights
3/ power feed from brake light feed rear trailer brakes with no controller

wiring
Only a 1x braked axle can run thru a standard plug
2x axle best to run thru large pin on a flat plug

Earth
always back to vehicle battery

Power supply [main feed from vehicle]
1x axle 4.5mmsq = 6mm auto
2x axle 6mmsq min
AnswerID: 629815

Follow Up By: qldcamper - Friday, Jan 31, 2020 at 08:02

Friday, Jan 31, 2020 at 08:02
Rest my case
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FollowupID: 904925

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