Wednesday, Jan 05, 2022 at 12:16
Athol and Jay
I know there is varied ways to fit a cooler. Some now have control valves of line flow.
If the auto is working hard then the engine is developing high heat output too, near rad capacity to dissipate, little spare ability. The fluid leaving the auto, arguably the hottest pipe, can be delivering 130C or more heat load to a nearly fully heat loaded engine cooling system, and therefore be driving coolant temp higher than the radiator ability can handle. We all expect it to cool no matter what, don't we? The Rad coolant at near maximum efficiency cannot accept high auto fluid heat loading as
well without becoming overloaded in thermal dissipation capacity.
So, if the cooler is in the Hottest "exit" line, the elevated fluid temp has the maximum heat difference and ability to dissipate the most heat into the passing airflow and therefore the fluid has less ability to overheat the radiator which is already near MAX.
If the Hottest line is being delivered directly to the near Maxed out radiator, then engine coolant temp will elevate even more. When you use a heater at
home and you are hot, do we turn it up hotter?
If the radiator is working normally, then it is far cooler where the coolant is drawn to enter the engine to cool it and provides a reserve of cooling ability, a good situation to be in, this can handle the lesser amount of auto fluid heat because the auto fluid has already had it's engine and auto killing temp dropped lower.
Cooler in the return line means, quite simply, if Heat Maxed auto fluid, delivered directly to the radiator can make the Maxed or near Maxed rad system work harder still, you are very near limp mode at the best. "Always work to have a reserve" Just because it hasn't failed ,"yet", doesn't mean the component/system life will be a longtime. And people wonder why their engine system cannot cope uphill, towing, with a tail wind on a hot day. Slow down, change down, make engine rotate fast enough and less heat load so it can handle it better.
Just before Christmas, my SIL used his Hilux to do quite heavy towing, and it got HOT and fried the auto. No cooler fitted. It is costly! Now has cooler and fan and temp switch.
Cooler in hot line, = max heat to air before auto, engine as normal, if rad bottom relatively cool as it should be then return line not too hot. rad able to handle some excess heat.
Cooler in Return line, = max heat to maxed rad, not in there for long and so some temp returns to cooler which isn't much different to air and because the heat dissipation differential is far lower, heat removal from the whole system is less. Auto runs hotter.
If you run a modern auto too cool, many will not select higher ranges of ratios and clutch slippage can burn clutches in auto if allowed to happen. My Corolla WILL NOT select lock up UNTIL the fluid has warmed to save the lockup clutch. Perhaps the factory tested it first.
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