78 series cruiser. Unable to get rear axle back in.
Submitted: Saturday, May 10, 2025 at 16:04
ThreadID: 150368
Views:1154
Replies:6
FollowUps:8
Member - lyndon NT
Hi All
I have a 78 series Troopy. I have just replaced the rear bearings, hence have had both axles out. On the drivers side I am unable to slide axle back in due to a shim that has fallen down blocking about a 1/4 of the axle housing. I had this happen many years ago and phoned a guy I knew, ex mechanic. He's no longer with us. Anyway, my memory was that I just had to slide something in (broom or similar) and push the shim/washer up and back in position, I then slide the axle in. Not moving this time though.
I have had the axles out a couple of times since then without any problem. Unsure if I've had both axles out at the same time as I have now though.
I initially thought it didn't want to budge due to the twisting of the car due to being jacked up. Since then I have tried a variety of different wheels jacked up, on the ground etc. No luck.
Vehicle has factory lockers and the locker is on the side of the diff in question.
Thanks for your help.
Sorry, no picture, haven't been able to get a clear image down the axle tube. Shim is just before the diff spline.
Reply By: Andrew L - Thursday, May 22, 2025 at 11:07
Thursday, May 22, 2025 at 11:07
Try the broom handle with end ground to a point, with it inserted, get the locking collar that’s moved back to being centred, then lock the rear diff. This will hold the collar central long enough to get the axle started in the collar, unlock the diff again allowing the collar to spin and axle to engage diff Centre spline.
If you pull the axle with diff unlocked, this can happen, and with it unlocked, you can’t get the centre out of the housing either. Best wishes.
AnswerID:
647968
Follow Up By: Member - lyndon NT - Sunday, May 25, 2025 at 16:29
Sunday, May 25, 2025 at 16:29
Hi Andrew
Can you just clarify what you are saying for the next time I'm doing this. Not trying to be a smart arse, but just to be certain. I think you may have made a typo.
Are you saying I'm kind of stuffed either way?
Thanks
Lyndon
FollowupID:
929161