Relationship between CCA & State-of-charge

Submitted: Saturday, Nov 06, 2004 at 19:46
ThreadID: 17595 Views:3501 Replies:6 FollowUps:9
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Hi,

Question: Is there any relationship between the published CCA of a battery & it's State-of-charge?

Given that a 'normal wet-cell cannot charge to 100%' , should I be selecting a type of starting battery that can be charged 100%? From posts[here & elsewhere] I gather that sealed batteries are not suitable for under-bonnet use and that leaves me with what choices?

rgds
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Reply By: Mick - Saturday, Nov 06, 2004 at 20:50

Saturday, Nov 06, 2004 at 20:50
Hi Wok,
To answer part of your question re CCA and state of charge. It has a significant bearing. If for example a battery when fully charged is capable of producing 40 amp hours - that is 40 amps for 1 hour or 1 amp for 40 hours and so on with other combinations of figures, then the same battery half charged cannot produce the same amps for the same time and the CCAs are similarly effected. Best solution is to keep the battery in good condition and even more so keep the engine in good tune. That way it will need nowhere near the max CCAs of the battery. When choosing a battery be sure that it exceeds the needs of your engine and you will have no trouble.
Best wishes
AnswerID: 83283

Follow Up By: Wok - Saturday, Nov 06, 2004 at 21:51

Saturday, Nov 06, 2004 at 21:51
Mick,

Thanks...looks like I will have to keep my parallel battery setup till the technology catches up

rgds
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Follow Up By: Bonz (Vic) - Sunday, Nov 07, 2004 at 09:11

Sunday, Nov 07, 2004 at 09:11
I reckon that CCA and amp-hours are different. CCA is the maximum current the battery can procude. If its not fully charged then it'd still give you its full CCA (ono) but not for as long as a fully charged jobbie.

Same with amp-hours to a certain extent, a 40 a-h battery half charged would give say 20 amos for an hour not two hours as if it was fully charged, but it would still give the 20 amps.

good question
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Reply By: Savvas - Sunday, Nov 07, 2004 at 07:40

Sunday, Nov 07, 2004 at 07:40
Hi Wok,

What is it you are trying to achieve and in what sort of vehicle? I notice in your reply that you seem to want to remove a parallel battery setup (maybe to install an isolator and aux battery?).

Someone here may have already done what you want to do.

Cheers

AnswerID: 83318

Follow Up By: Wok - Sunday, Nov 07, 2004 at 08:04

Sunday, Nov 07, 2004 at 08:04
Savvas,

This ? arose from all the posts about dual batteries & charging problems, it was just odd that no comments were made about loss of CCA. It just wasn't obvious to me that CCA is reduced to 70-80% as well.......THICK

I have decided to fit 2 cranking batteries under bonnet & the aux in the cabin.

Rgds
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Reply By: Member - Jimbo (VIC) - Sunday, Nov 07, 2004 at 10:53

Sunday, Nov 07, 2004 at 10:53
Wok,

Have a look here, great information on batteries.

http://www.windsun.com/Batteries/Battery_FAQ.htm#AGM,%20or%20Absorbed%20Glass%20Mat%20Batteries

Cheers,

Jim.
AnswerID: 83332

Follow Up By: Wok - Sunday, Nov 07, 2004 at 11:44

Sunday, Nov 07, 2004 at 11:44
Jimbo,

Thanks for the link, I have been through that site [& others]. I have not come across any comment/graph/table about CCA & state-of-charge.

My initial conclusion is that it is not 'relevant' ,however manufacturers DO quote output impedance figures @ fullcharge [sometimes referred to as Internal Series Resistance or Equivalent Series Resistance]

The two scenarios are
1. If the impedance is dynamic = derate the CCA
2. If the impedance is static = don't derate

rgds
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Reply By: Member - Collyn R (WA) - Sunday, Nov 07, 2004 at 15:35

Sunday, Nov 07, 2004 at 15:35
There's really no meaningful relationship between CCA and amp/hour capacity. Each measures a different parameter: in fact amp/hour capacity is nowadays only rarely quoted for starter batteries.

Very briefly CCA is a measure of the number of amps a battery can sustain whilst cranking for a short time (typically 30 seconds) without its voltage falling below 1.2 volts a cell.There are four different versions of CCA - so battery CCA comparisons are tricky.

There is another measurement called 'Reserve Capacity'. This is the number of minutes that a fully-charged battery can be discharged at 25 amps before dropping below 10.5 volts (for a 12-volt battery). This is vaguely related to amp/hour capacity. Multiplying Reserve Capacity by 0.4 is more or less amp/hours.

Beware of any normal-sized battery with high CCA! It's odds on the Reserve Capacity is lacking.

As batteries sulphate, both CCA and Reserve capacity is lost.

We are rarely if ever concerned about how many peak amps a deep cycle battery can produce - but we do need to know how much it can store and release. This is usually quoted in amp/hours but is complicated by the percentage of charge it hands back being related to rate of discharge. (At high dischargeates, a battery heats up and thus energy is lost.)

The internal resistance of batteries (and its effect) was thoroughly understood and described by Peukert (in 1897). If you are interested in Peukert there's an article i wrote about it - complete with the data) on my website.

Finally - and if people will forgive a minor plug, I cover this topic in some depth in my book 'Motorhome Electrics'. It's all there - but you may find it tells you more than you had in mind knowing!
Trust this of interest
Collyn Rivers
AnswerID: 83355

Follow Up By: Member - Collyn R (WA) - Sunday, Nov 07, 2004 at 15:43

Sunday, Nov 07, 2004 at 15:43
Just realised I did not answer part of Wok's original question.

A standard car alternator/regulator system is deliberately designed to drastically taper of charge rate as a battery approaches 70% charge. It is practicably impossible to take it far beyond that by driving.

This not a problem as the starter motor is designed to operate at the corresponding voltage. Further, the actual energy draw when starting an engine that is in good condition is tiny. It is truly less than one amp/hour and this drops the starter battery from about 70% charge to 68-69% charged. The energy used is replaced by the alternator in about a minute.

I will happily follow this up with the relevant data if required.

So - no need to worry about 100% starter battery charge Wok - but it's a different matter if you are trying to charge a deep cycle house battery from the same system - that too is limited to 70%. And that DOES matter!
Trust this helps
Collyn
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Follow Up By: Wok - Sunday, Nov 07, 2004 at 17:57

Sunday, Nov 07, 2004 at 17:57
Hello,

Thanks for the info......I do understand the small nett-energy use per cranking cycle, HOWEVER........I am interested if a correlation exists between the Peak Current [CCA] and State-of-charge.

eg: Battery spec: 720 CCA @ 25c

? Would I expect to have [720 X 0.7] CCA @25c OR 720CCA @25c

In electrical jargon 'Does the battery impedance vary with State-of-charge?'
If so, is the increase so small that the starter-wire & connector resistances swamp the increase?

rgds
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Reply By: Member - Collyn R (WA) - Sunday, Nov 07, 2004 at 20:34

Sunday, Nov 07, 2004 at 20:34
You raise a very interesting point and I do not know the answer.

I suspect that the CCA is measured with the battery (atypically) fully charged and that the CCA will be lower at the typically lower percentage of charge.

There is a further point actually. A battery typically increases in capacity over the first few months (and many a battery maker relies on this to justify promotional claims). It then goes downhill ever after. I'd be interested to know if CCA is measured when the battery is made - or at the short term peak that enables some of the makers to claim 100 amp.hour knowing that it's only 90 amp/hour as sold and will only be 100 after being cycled a few times.

I'll approach a few contacts amongst battery manufacturers and see if I can obtain a definitive answer.

Re sealed batteries and under-bonnet use - it's very common to use sealed starter batteries up here in the Kimberley - and there's not many places as consistently hot.

I've used them successfully in several vehicles including our Troopy and diesel 2.8 HiLux - (oh yes - and also in the OKA) but was initially wary of them. That is of course arguing from the particular and should not be taken as necessarily applicable more generally.

Collyn Rivers
AnswerID: 83382

Follow Up By: Member - Collyn R (WA) - Sunday, Nov 07, 2004 at 20:54

Sunday, Nov 07, 2004 at 20:54
Battery impedance (Peukert's thing) varies with battery temperature and degree of sulphation but less with state of charge. Or that's the conventional wisdom. I do not know of any quantified correlation but that does not mean of course that such does not exist.

Thank you for the most interesting questions.
Collyn Rivers

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FollowupID: 342394

Follow Up By: Wok - Sunday, Nov 07, 2004 at 21:45

Sunday, Nov 07, 2004 at 21:45
Collyn,

Thanks for the info that sealed batteries are surviving in your neck of the woods...the summer in the Kimberleys is undoubtly a fair test!

Are you referring to sealed wet cells [ie maintenance free type] or gelled type?

Would you say that the batteries achieved the manufacturers expected lifespan?

On a former post; I am unable to use the PL20 in my application, unfortunately my alternator provides 14.1v, so I need to follow the ARRID concept.

Thanks again

Rgds
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FollowupID: 342406

Reply By: Member - Collyn R (WA) - Monday, Nov 08, 2004 at 13:45

Monday, Nov 08, 2004 at 13:45
Wok

Here's a bit more info and a few thoughts re CCA etc. Bill Darden confirms that the US CCA (commonly used here) is defined as performed with a fully charged battery. This means that the test begins at (say) 12.7 volts and (by definition finishes at 7.4 volts). If the test starts at (say) 12.6 volts then the battery will drop to 7.4 volts sooner. The CCA must therefore be less by a substantial amount.

It would thus seem that (as with solar modules) starter batteries can only deliver the quoted output under standard conditions that are more favourable than typical conditions.

What I'd suggest is this: Buy a physically large battery that has the CCA that I suggest (below). This will almost certainly have adequate Reserve Capacity. Do not waste your money on buying more CCA than you need.- Reserve Capacity is more important.

How Many CCA?
Quoting from my own book: "[n Australia] a petrol engine needs about 80-90 CCA per litre. A diesel needs about twice that".

Re 'sealed batteries'. I apologise for not making the distinction - not least because I've just updated Motorhome Electrics re exactly this! The term 'sealed batteries' originally referred only to gel cells - and was briefly extended to AGMs. Conventional lead acid batteries that were 'maintenance free' (in that the electrolyte could not be topped up with water) - were called just that.

In recent times however maintenance-free batteries are also commonly called 'sealed' by their makers. My post referred to maintenance-free batteries and contraty to expectation mine exceeded their advertised life-span.

I routinely fit new starter batteries within a few months of their designed lifespan however, so I do not know by how long they would have exceeded their claimed life. I suspect however that, as battery life is closely related to temperature, that they will last longer down south.

Wok - re the PL 20 and Arrid. I have just (like yesterday!) become aware of a new brand of dc-dc converters that seem more flexible than the Arrid - and also cheaper. I will drop you a private email when I know more. From what I have seen they will solve a whole swag of voltage-related problems.
Trust this helps
Collyn Rivers
AnswerID: 83493

Follow Up By: Wok - Monday, Nov 08, 2004 at 14:28

Monday, Nov 08, 2004 at 14:28
Collyn,

Thats excellent news about the new charge controller!..unfortunately I am not a paid-up member[yet] so please use this e-mail

sunfish3@optusnet.com.au

Thank you for your efforts on the CCA issue, now I can move forward & make informed decisions.

rgds
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