Reving the hell out of a diesel
Submitted: Friday, Jun 24, 2005 at 20:24
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F4Phantom
Was in the bush and met a diesel mechanic. He commented on my car and said that diesel engines have a rev limiter (which i kina knew) and so I could floor my car all day and the engine would be fine. He recons you cant ruin a diesel from thrashing the hell out of it. I would like to think this is true but sadly - dont ( i gotta look after my car). However if anyone knows a little on the subject of diesels, reving a diesel and prolonging it's life that would be good to know while out in country side. Thanks.
Reply By: KiwiAngler - Friday, Jun 24, 2005 at 21:26
Friday, Jun 24, 2005 at 21:26
I ain't no mechanic but lets look at the scenario.
Dictionary quote:
A mechanic (n) - definition " someone whose job is repairing the engines of vehicles and other machines:"
suggests to you that: He recons you cant ruin a diesel from thrashing the hell out of it.
and that: reving a diesel and prolonging it's life that
I would suggest the answer to your own question may reside right there. :-))
PS
Don't use him :-)
PPS
He didnt 'just by chance' also give you his business card and say "If anything SHOULD go wrong give me a call...I will 'see you right'....
AnswerID:
117333
Follow Up By: KiwiAngler - Friday, Jun 24, 2005 at 21:29
Friday, Jun 24, 2005 at 21:29
Hey...just noticed the first sentence in your post "...Was in the bush and met a diesel mechanic"
I think this would make him a "bush mechanic" then :-)))...boom boom
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Reply By: Muddy 'doe (SA) - Saturday, Jun 25, 2005 at 01:02
Saturday, Jun 25, 2005 at 01:02
I would think that a big characteristic of a diesel engine is the fact that maximum torque (pulling power) is available at quite low revs when compared with petrol engines where the torque peak occurs quite high in the rev band 5000-6000). This of course varies a bit with displacement (3 litre 4 cylinder versus 7.2 litre V8!).
Several magazine reviews that I have read recently indicate that revving diesels above about 5000rpm is pretty pointless. All the torque is produced in the 2500 to 3500 rpm band. All you get past 5000rpm is smoke and noise!
This is particularly true of the new generation passenger cars hi-tech common rail diesels coming out of Europe (Puegot and co).
My Prado 1KZ-TE Turbo Diesel certainly gets breathless after about 4000rpm and redlines at 5000 I think. performs best at around 3500rpm.
I think your Diesel Mechanic "friend" is having a bit of a go - or is seriously misguided!
Cheers
Muddy
AnswerID:
117360
Follow Up By: Member - JohnR (Vic)&Moses - Saturday, Jun 25, 2005 at 08:52
Saturday, Jun 25, 2005 at 08:52
Geez Muddy, you get breathless above 100 rpm. Your car keeps going though a bit beyond that.
The newer European diesels really get up and fly with the common rail technology. The developed torque is great on the open road speed of the motorways but I don't know the revs lol. Great for 160 plus there, even a Citroen people mover I drove,
heaven forbid.
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Reply By: Bob Y. - Qld - Saturday, Jun 25, 2005 at 08:45
Saturday, Jun 25, 2005 at 08:45
Phantom,
I'm not a mechanic, but have operated, and worked on Caterpillar machinery, since mid -70's.
The governor in Cat engines is probably a little different to tojo/nissans, and you can rev them at the max, all day, and they love it! In fact, a few engine tests are done at "High Idle"(max revs-no load) Drove a Cat elevating scraper for 6 years, and it was all pedal to metal work.
My idea of thrashing an engine invariably means thrashing the whole vehicle, not steadying up for bumps, purging through mud at over 4,500rpm, slipping the clutch, and negotiating terrain in high range, when transfer case should be in low.
Diesels do like to loaded, otherwise they glaze the bores, and use heaps of oil.
Hooroo...
AnswerID:
117371
Reply By: Bob of KAOS - Saturday, Jun 25, 2005 at 09:12
Saturday, Jun 25, 2005 at 09:12
I find that friends who drive my car after driving their own petrol cars tend to over rev the diesel. This occurs even when gently accelerating through the gears. Using the extra torque at lower revs seems to be counter-intuitive. It is rare that I go above 2500 rpm.
Lower engine speed means less friction which means less wear on metal to metal (actually metal/oil/metal) surfaces, and better fuel economy.
The other factor is exhaust gas temperature. At higher revs you are pumping more air and diesel through the same engine. So the mount of energy lost as heat that needs to be dissipated is increased. The extra heat has an adverse effect on lubrication and oil life.
So I wouldn't rev the head off my engine all day.
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Reply By: Member - RockyOne - Saturday, Jun 25, 2005 at 09:51
Saturday, Jun 25, 2005 at 09:51
No-one seems to have mentioned the "glazing" factor,caused,I am told by our mechanic customers, (almost everything is diesel around here) by allowing a diesel to run at low speeds for longer periods of time..Working stationary engines (including plowing tractor engines that run at consistant revs all day/nite) don't have the problem because they are under load,which is what they are built for..Pehaps the new laws that may discourage us softies,from leaving a motor/air-con running while in the shopping centre,are actually doing us ,the motor and the envior a favour..At work we sell to mechanics de-glazers,which are a number of slightly abrasive balls on the ends of wires of "cylinder" brushes..They are spun by a power tool to de-glaze the cylinders that have suffered this condition possibily due to in-correct engine management by the operator..You could almost think I knew what I am talking about..Don't be fooled.! Helps RockyOne!MPG:3!
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Follow Up By: johnsy1 - Monday, Jun 27, 2005 at 22:04
Monday, Jun 27, 2005 at 22:04
Take the air cleaner off and throw a small hand full of bon ami in to the air so the dust is sucked into the engine is a quicker way of de glazing . KIDS DO NOT DO THIS AT
HOME .its a bush mechanics method
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Reply By: Member - Jeff M (WA) - Saturday, Jun 25, 2005 at 17:06
Saturday, Jun 25, 2005 at 17:06
What an absolute spanker!
Diesel's don't particulary like reving at the best of times. Ever notice your diesel's Tacho, how it only goes to 4 instead of 6 or 7 like your average petrol powered vehicle??
Conventional diesels are running at around 21:1 compression ratio, the new euro diesels are running at about 17:1, your petrols would be lucky to see 10:1.
Think of it like this:
It's good for you to go for a fadt paced walk or even a jog for 20minutes a day. It's not good for you to have a rope tied around your waste and told to keep up while you mate drives from
Perth to
Adelaide!
It's not so much rev's that diesels like, it's having some load. That means being able to put your foot down 3/4 on the pedal at 2000 or 3000 rpms. Towing is a good exaple, beach dirving, going up long hills, or even just cruising on the highway with all ya camping gear. Thrashing any engine will kill it eventually.
As for rev limiters, what is this guy? a total knob licker? Any car with an ECU petrol or diesel has a rev limiter. Mechanically controlled diesels would not have rev limiters and would keep reving until you see bit of the engine protuding through the bonnet.
My work car (a small 4cyl petrol) hit's the rev limiter every day... Why? Cos it's a work car and it's a POS. ;-)
Look after your diesel, baby it till it's warmed up then drive it normally, don't thrash it and don't drive like grandma and you will be fine.
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Follow Up By: snowman - Sunday, Jun 26, 2005 at 13:45
Sunday, Jun 26, 2005 at 13:45
Hi Jeff,
I dont know of any mechancically control diesel fuel pumps that DONT have a govenor fitted to them. I repaired cummins mechanical fuel pumps for 6 years.
Cheers Dave
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Follow Up By: Member - Matt Mu (Perth-WA) - Monday, Jun 27, 2005 at 11:21
Monday, Jun 27, 2005 at 11:21
Yep, sorry Jeff, never worked on a mechanical diesel FIP that didnt have a governor, usually just a fly-weight setup that will push against the fuel rack (or swash plate) if the set RPM is reached. Its got nothing directly related to the tacho, but I think the manufacturer would have to have the tacho resemble the FIP (fuel injection pump) set max rpm.
Max RPM can still be exceeded though, but usually in trucks not cars. If the weight of the vehicle (trailer, load etc ) is large enough then on down
hill runs the vehicle can be pushed over the engines max RPM and damage the engine.
Hence why trucking companies like the fact they can look up a new diesel engine computer to see if the engine has been over-sped. ie damage is the drivers responability!!!
Matt.
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Follow Up By: Member - Jeff M (WA) - Monday, Jun 27, 2005 at 14:41
Monday, Jun 27, 2005 at 14:41
Yeah I would have thought a fuel pump governer wouldn't have been directly related to REVS and that you could'nt assume it would protect the engine from over reving.
As far as going down
hill even EFI rev limiters can't stop you hitting the limiter then goning down a steep
hill. Hell I used to do it in my feroza all the time up the alkimos. Hit 6.5k (rev limiter activates), shoot down one side with the tacho bouncing off the edge of the guage (7) then zoom up the other side with just enough steam to make it over the top.
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Reply By: Beddo - Saturday, Jun 25, 2005 at 17:21
Saturday, Jun 25, 2005 at 17:21
I lived out western NSW at
Tibooburra for a few years and the locals said flog the diesels - a comparison between 2 vehicles I drove both 78 series cruisers 4.2 diesels - one was run in slowly and not reved much, the other was - the one that was reved harder was quicker - did 12Km faster flat out approx if I remember. they said it was all to do with glazing aswell. Top speed was around 135Km - that is above the speed limit I know - but out at
Tibooburra it takes you 3 & half hours to get to the nearest major town
Broken Hill.
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Follow Up By: Member - Davoe (Widgiemooltha) - Sunday, Jun 26, 2005 at 02:36
Sunday, Jun 26, 2005 at 02:36
yea but I am yet to see 2 78s that go the same yet some will do 120kph while others run to nearly 140 and I am talking underground vehicles that hit 4500 rpm at least a dozen times a shift
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Follow Up By: bundyman - Monday, Jun 27, 2005 at 08:22
Monday, Jun 27, 2005 at 08:22
Beddo,
As Davoe says in the underground minng industry the work cruiser utes spend 75% of their time doing over 3500rpm typically around the 4000rpm mark. This is because the we only have low range and up to 3rd gear. Now these utes will cop that for the 2-4 years of their short lifes underground will no ill effect. I have never seen a motor replaced (that hasn't been cooked). I personally wouldn't drive
mine like that but you do need to watch for glazing of the bores. I always drive
mine in 4th for the first 40 odd kms when I do a highway run.
Yes the big medium speed diesels in trucks and machinary spend probably 80% of their lives sitting on the rev limiter. I've operated underground loaders on remotes and have had the exhaust glowing red hot from the exhaust manifold thru to the exhaust tip (looks awesome in the dark), from sitting on full revs and putting out max horespower under full load for hours on end. But these engines are designed to do that. Vehicle motors are not.
Anyway thats my 2 cents worth.
Cheers,
Hughesy
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372979
Reply By: viz - Saturday, Jun 25, 2005 at 18:44
Saturday, Jun 25, 2005 at 18:44
I think I was born on a diesel engine... :)
Old injection pump type diesels, slow reving and low revving could go all day at full revs - redline might be 2700 rpm or even 1500 rpm for the big Gardners. So redlineing all day would never harm it.
Modern *light* diesels are high revving 4000+ rpm. This is due to things like high pressure common rail injection, electronic timing, variable valve timing, pulsed injection etc. Sure they produce heaps of power (eg. Nissan 3.0 diesel), but do so at high revs, with often a loss of low down torque - and the jury is still out on engine longevity. In balance, a petrol may even be cheaper in the long term than some diesels on the market at the moment, if one includes service and a rebuild.
I have a Mercedes diesel, 2150 cc in s Sprinter van. Once the revs are up (4000 redline) it pulls like a schoolboy. Power to weight ratio is amazing and even loaded will easily keep up with the traffic (
check out the ambos in NSW - all diesels and they are not slow...). However one of the reasons one might buy a diesel is a little lost on the Mercedes - it is a *very* expensive motor to maintain - e.g. injectors are $1200 each (non servicable) and I look like replacing a second set in the very near future (under warranty).
/viz
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Reply By: Big Woody - Tuesday, Jun 28, 2005 at 07:06
Tuesday, Jun 28, 2005 at 07:06
Hi all,
I am a diesel driver and tend to keep my revs lower than most but I have a brother that screams his diesel to the redline in every gear and has done so for as long as I can remember.
My other brother and I cringe whenever we are in the car when he is driving. It sounds horribly destructive and I am waiting for a piston to shoot out through the bonnet.
The thing that is amazing though is that this same brother brought a 60 series cruiser in 1982 from the showroom and sold it in 1993 with 650,000 km on the clock and the motor had never been touched.
Then in 1993 he brought an 80 series diesel GXL cruiser and he still has it. It now has 680,000 on the clock and it is still going strong.
I am still not convinced and could never bring myself to drive like this but who knows? There may be some merit in what this mechanic was saying.
Cheers,
Brett
T/D 75 Series Ute
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