Sunday, May 07, 2006 at 18:28
I have, until now, refrained from venting my spleen about my Jayco caravan, but since others are doing it, I may as
well join the fray…
I have a 1999 model 16.5 ft Jayco Starcraft pop-top, first registered in January 2000. This was the base model, but I am sure that their top-of-the-line models are just as bad.
Mine has done a reasonable distance now – about 90000 km and things have finally settled down (I hope). A few things wrong with it…
1 I am now on the 4th set of tyres! Only one tyre actually blew out – the others wore on the shoulders. Jayco assembled the axle back-to front. I had 10 mm toe-out with the tyres. It was less than 2 yrs old when I first noted the tyres. Jayco did not want to know me, despite their 2 yr warranty. Only their work is covered by the 2 yr warranty. The fridge, power supply, gas installation are covered by the individual manufacturer’s warranties – typically 1 year. The axle and wheels were covered by AL-KO (1 yr warranty). Can you imagine the seats, alternator, gearbox etc on your car being covered by separate warranties because they were supplied by other companies?
2 Jayco’s attitude and service was abysmal, to say the least. I wrote them a letter, detailing the problems, followed 6 weeks later by another, then 1 week after by a fax, then another fax, then phonecalls (the service manager was out and would ”return the call ASAP”). Finally, I loaded the axle into my trailer and took it down to Jayco factory and parked it right in their doorway and asked to see the service manager. He was in, and when I explained what I had outside, blocking their doorway, has said it would have been nice if I could have told him I was coming! Mushroom clouds started forming.
3 In addition to having 10 mm toe-out, Jayco had assembled the axle 20 mm offset from the centre, so that the U bolts had hit the chassis and dented it. This was all documented in my letters to them, but Service Manager hadn’t got to reading it by the time I got there. Neither had he found my faxes or phonecall messages. They were all there in his in-tray…
4 Jayco shoved the problem to AL-KO who “fixed” the axle (reversed it) and Jayco rewelded the centre bolt brackets so that they were central, but the van was now not tracking properly.
5 By this time, the second set of tyres was
well on the way out, and to their credit, AL-KO paid me for the replacement tyre I had to buy in
Perth (on my trip).
6 The toe-in was still what I thought to be way too much – it is a rigid axle – but I had to accept their recommendations. A blowout (on the only good tyre on the van) forced me to buy 3 new tyres. Last year, with the 3rd set of tyres about half worn on the outer shoulders, I approached AL-KO, asking them what should be the toe-in on a rigid axle. They have never told me. By the time I arrived
home, the tyres were fairly
well gone. I again approached AL-KO and they suggested that I install a new axle, which they gave me for free. I hope it is OK now. The 4th set of tyres has done about 6000 km now and are wearing evenly (in fact they are barely wearing at all). That is about what I would have expected.
7 The door lock has failed twice, the 12 V power supply for the light has failed twice and I now have a new 12 V supply relocated into the front of the van (because the fan noise in the old unit used to drive me nuts). The electric supply to the brakes has failed several times – I have re-routed the cabling and hopefully they won’t give any more troubles.
8 A wheel hub developed a crack. When I approached AL-KO, they said they had heard of only 2 or 3 others failing and “would I send both hubs to them so they could examine the broken one?” They sent me 2 new hubs & bearings- again no charge.
9 The awning fixings are weak as … They are only aluminium rivets and can shear quite easily.
10 The tail lights fill up with dust. I am paranoid about being thumped up the rear, so I regularly remove the lens and clean the dust away, carefully replacing the gaskets. I have actually glued bits of mirror inside the lamp body to improve visibility.
11 Other areas such as cupboard construction and general quality of build are covered elsewhere, but I totally agree with the other contributors – they are KRAP.
As you can see, we use our van a fair bit and subject it to a reasonable service life. I think I have most of the bugs out of it by now. It has had its share of dirt roads, but most of its life has been on blacktop. We have just about sorted out the dust entry problems by now.
12 In summary, as you can see, AL-KO have been wonderful to me. Their after sales service has been excellent, but Jayco’s was abysmal. The build quality was just as bad. Having said that, most of the competition are just as bad – you have to be prepared to rebuild the van once you get it. Would I buy another Jayco? – Probably yes because from what I have seen and heard, the opposition isn’t much better. It would all depend on the price and colour of the interior (SWMBO gets into the act here!) I would thoroughly
check the mechanicals and ensure they were OK
AnswerID:
171340
Follow Up By: Member - Cruiser (NSW) - Sunday, May 07, 2006 at 19:25
Sunday, May 07, 2006 at 19:25
And I thought I had a bad run with Jayco, and to think that you would back up for another go.
You have more faith than me.
FollowupID:
426807