Sunday, May 07, 2006 at 22:59
I know all about that smell. Happened to me when I was trying to resurrect an elderly Trojan 130Ah battery which had a high internal resistance and would not hold a decend charge.
I have a charger that is capable of delivering 40A.
So I connected the battery to that and wound the 'wick' up a little to about 15V (its a manual, constant voltage, charger).
The current and voltage was monitored and at that voltage a small current started flowing into the battery.
Went shopping then and upon coming back I could smell the battery from outside the closed garage. Opening the roller door revealed a VERY hot battery that was literally hissing acid spray all around it. I quickly switched the charger off and removed myself. It took absolutely ages for the battery to cool down sufficiently so I could take stock of the situation. I rekon I was very lucky that day, I did have the covers off the filling holes which saved my bacon. That Trojan has two large cover thingies which each expose 3 cell filling holes. There was not much liquid left in the battery.
When switching off I noticed the charger was actually putting the full 40A into the battery, whatever caused the initial high cell resistance obviously broke down, allowing all that current to flow.
Sadly, the battery still did not hold a decent charge after that treatment and has long since gone to the recyclers.
Klaus
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