When does a diesel reach full operating temperature?
Submitted: Tuesday, Jul 11, 2006 at 10:41
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Brid from Cost Effective Maintenance
Reading thread 35643 made me wonder how long it takes to reach full operating temperature in a diesel. I've always used about 20 minutes as a yardstick to get everything fully stabilized to the normal operating conditions (whatever normal may be). Clearly this will vary enormously with engine size, and duty cycle. A chain saw will be fully stabilized quickly, while a 15,000HP ship engine might take a little longer. A fully loaded engine will reach a higher stabilized temperature than a lightly loaded one.
I remember doing some performance benchmarks on a Cat 789 rear dump at Ok Tedi
mine in PNG. Part of the work involved measuring haul cycle times. We did several cycles in succession from the start of shift (cold engine)...and about 15 mins run to the starting point. The haul times continued to improve over the first 3 cycles (about 12 mins each) then stabilize. So, I suppose optimum operating conditions were achieved in about 50 minutes for that engine.
As far as warming up before you drive off goes, I don't see a lot of benefit in long periods of idling to pre-warm the engine. I'm happy to get the oil up (while I put on the
seat belt) and drive gently for maybe 5 kms. All the running gear is still cold until you start driving anyway.
More recently I did some tests on some Cat 440HP engines powering water pumps on a cotton property. The worker helping me idled the engines until he could feel the cylinders warm up and then open up the valves to pump water, and load the engine up. About 5 minutes max probably. If they had them all running at the same time, there could have been 30-40 pumps running...and one bloke to start them all. About 8 engines per pump station, so it may have just worked out this way. Once the last engine is started the first can go to work. Not sure whether there is some compromise in this case, or not.
Be interested to hear others comments.
Regards
Brid
Reply By: Member - Oldplodder (QLD) - Tuesday, Jul 11, 2006 at 15:01
Tuesday, Jul 11, 2006 at 15:01
With the 4wd, I usually like to see the water temp gauge starting to move in the first 30 to 60 secs. The first 1k from
home is all downhill, so that helps.
Then drive gently for the next 3 to 5 k for the engine to warm up.
Gear box and drive train I think takes about another 15 minutes depending on the outside temp.
But larger engines are a different story. Was doing some engine installations for stationary alternators and also large power boats and they often have heaters in the water jacket to keep the engine warm. They need to run at full power in less than 30 seconds,
well the alternators do, the power boat owners like to hop on board and be away, and they have the money to pay for the convenience :-). If you need power that quickly, maybe you should look at some sort of heating.
AnswerID:
182941
Reply By: Keith_A (Qld) - Tuesday, Jul 11, 2006 at 19:16
Tuesday, Jul 11, 2006 at 19:16
Good Question - Had to do an oil change on my 4.2 TD Diesel Patrol on Saturday.
Truck was cold - in the shed. Needed to warm it.
Idled it for aprox 5 minutes, then drove it 'around
the block' for 15 minutes.
Temp gauge showed just below normal (as usual).
Dropped the oil - only just warm. A long way from hot.
OK - it was a winters day, and I kept the revs down, but the oil was far from being hot.
For winter, I would guess it needs at least an hour................regards......Keith.
AnswerID:
182990
Follow Up By: Member - Roachie (SA) - Tuesday, Jul 11, 2006 at 22:34
Tuesday, Jul 11, 2006 at 22:34
Keith,
I've fitted a VDO temp gauge to my sump. It only starts @ 50oC and 100oC is about in the middle of the gauge. The close calibration marks go from 50 to 80; then the spacings are less
well defined. This suggests that between 50 and 80oC is the sort of temps which would be considered normal, whilst 100oC is starting to get a bit on the warm side. Around town the gauge never even gets started.
Even on a longish trip (say several hours), the gauge barely gets up to around 60oC. On a very hot day with no real load (like the trailer hangin' off the back), it'll get up to around 85oC. The hottest I've had it has been 100oC on New Years Eve, when it was a 45oC evening, and I was towing the camper trailer down to the
Murray River @ around 105oC with air con on and the water temp was running @ around 118oC for a couple of hours.
Cheers
Roachie
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Reply By: Member - Stephen M (NSW) - Tuesday, Jul 11, 2006 at 20:43
Tuesday, Jul 11, 2006 at 20:43
These winter mornings I think I can tell roughly by the heat that is coming from the heater. I can drive about 2 klms and I start to feel warmth coming from the heater vents.By the time I'v done 10k I'm cooking so for me I say that my hilux is pretty
well up to temp, even though the temp guage is still lower than say driving for about 1/2 hour by about 1 or 2 mil. I dont warm myn up in the mornings I just fire it up wait for the oil light to go out 3/4 seconds I'm gone, but I dont take myn over 1.5rpm on the tacho till I feel the heat or see the guage move. Never had any problems. My wifes a shocker in our commodore, always running late to work so, by the time the electric door on the garage goes up, its in, start,hit reverse while the oil still getting to the top, in drive gone, I reckon shes doing 60 with in 100m pisses me off, have told her if it blows up she's walking. Luckily both our cars are garaged and the garage has insulation in the roof and is definately alot warmer in there so maybe that helps, no washing ice of the windows for me. Regards Steve M
AnswerID:
183011
Reply By: Sarg - Tuesday, Jul 11, 2006 at 23:16
Tuesday, Jul 11, 2006 at 23:16
"I remember doing some performance benchmarks on a Cat 789 rear dump at Ok Tedi
mine in PNG. Part of the work involved measuring haul cycle times. We did several cycles in succession from the start of shift (cold engine)...and about 15 mins run to the starting point. The haul times continued to improve over the first 3 cycles (about 12 mins each) then stabilize. So, I suppose optimum operating conditions were achieved in about 50 minutes for that engine."
Probably not so much the engine taking time to warm up, but the 120 lt of transmission oil, 420 lt of diff oil, 130 lt of steering oil, 515 lt of hydraulic oil, 83 lt of final drive oil, (& the 212 lt of engine oil).
And some of the blokes here bitch about their service costs !!
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