Handbrake Problem - Troopie

Submitted: Monday, Oct 30, 2006 at 12:46
ThreadID: 38965 Views:10398 Replies:8 FollowUps:19
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Hi all

Had a potentially serious problem with troopie yesterday. Just got back from short trip around town and parked in our sloping driveway - with handbrake on but out of gear. Five minutes later heard the car alarm going off and a loud crashing sound. The handbrake had released itself and the vehicle had rolled down the driveway - slope to back of house - through the gates and came to rest against the boat, which then moved off its chocks and rolled into garage door!! Probably would have won funniest home video if I had got it on film!
One thing that worries me is that the troopie had a major (40,000km) service about 4 weeks ago and has done about 1500kms since then - I noticed after I picked it up that the handbrake still had the same amount of travel in it as prior to the service.
Anyone had this problem of a handbrake suddenly letting go after holding a vehicle for some time?
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Reply By: madfisher - Monday, Oct 30, 2006 at 13:04

Monday, Oct 30, 2006 at 13:04
when my dad taught to drive 40 odd years ago, the first thing he told me NEVER RELY ON YOUR HANDBRAKE TO HOLD A VEHICLE ON A HILL . I no it is hard with turbos as you should idle them down, but a lump of wood behind a wheel is extra insurance. Luckily no major damage done
Cheers Pete
AnswerID: 201787

Reply By: Wayne (NSW) - Monday, Oct 30, 2006 at 13:56

Monday, Oct 30, 2006 at 13:56
Pete,

The hand brake set up on the 80 Series was next to useless. A week after the hand brake was adjusted the vehicle could not beheld even on the slightest incline. A real pain when you have to get out to open a paddock gate and you have to turn the motor off and leave it in gear so it will not run away.

The Troopie has got the same hand brake system, but I think that it is a lot better than the 80 Series. It takes a few months before the hand brake will not hold the vehicle.

The hand brake adjustment requires the wheels to be removed and so I would say that at the last service the hand brake was not adjusted.

A workshop would not leave out the adjusting of the hand brake because it is too much trouble? Would they.

It would not be much good going back to see them about it. They could say that you did not apply the hand brake properly or that you drove with the hand brake on and that is why it is out of adjustment now.

Anyone who owns a Landcruiser that has disc's brakes on the rear should know how to adjust the hand brake themselves.

Wayne
AnswerID: 201793

Follow Up By: Des Lexic - Monday, Oct 30, 2006 at 14:33

Monday, Oct 30, 2006 at 14:33
My handbrake in the 100 series works really good. When I pull up at a gate that needs opening, she just jumps out and opens it without having to remind her. she does need a lot of maintenance though. LOL
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Reply By: Member - Davoe (Nullagine) - Monday, Oct 30, 2006 at 14:18

Monday, Oct 30, 2006 at 14:18
toyota handbrakes are marginal at best and go out of adustment nearly straight away. I would never consider parking any tojo on a slope withought turning it off and leavig it in 1st or reverse
AnswerID: 201800

Follow Up By: Member - JohnR (Vic)&Moses - Monday, Oct 30, 2006 at 14:51

Monday, Oct 30, 2006 at 14:51
Davoe, that is why it is good to have a Toyota handbrake like Des Lexic's...
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Reply By: The Rambler( W.A.) - Monday, Oct 30, 2006 at 14:45

Monday, Oct 30, 2006 at 14:45
I agree with Waynes comments completely as I have had a lot of experience with Troopys over the years and if there is one failing it is with the hand brake.Iwould not rely on it even immediately after adjustment andIalso have a very steep driveway so am very aware of the handbrake failing.It also is not a very straightforward adjustment for non mechanics like myself.You soon get to live with it and take your experience as a warning for the future.
AnswerID: 201808

Follow Up By: Richard Kovac - Monday, Oct 30, 2006 at 23:48

Monday, Oct 30, 2006 at 23:48
Hi Rambler

How's the knees?

Good I hope

Richard
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Reply By: Ian from Thermoguard Instruments - Monday, Oct 30, 2006 at 16:03

Monday, Oct 30, 2006 at 16:03
Gees, thought the Troopie (and tray-backs) would have still have had ''real'' handbrakes fitted - i.e. a transmission brake. When did Toyoya change to those crappy rear hub types? I'm sure all Land Rovers pre-Disco 3 still have ''real'' ones - perhaps you should all upgrade???
AnswerID: 201828

Follow Up By: Kiwi Kia - Monday, Oct 30, 2006 at 16:09

Monday, Oct 30, 2006 at 16:09
Hi Ian, I hope you made the comment about the drive shaft brake as a joke !

They are more dangerous then the Troopie brakes.
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Follow Up By: Ian from Thermoguard Instruments - Monday, Oct 30, 2006 at 16:22

Monday, Oct 30, 2006 at 16:22
Well, I must admit to being a bit 'tongue in cheek' with the Land Rover upgrade bit but what's wrong with transmission brakes in principle? If properly adjusted (and this proviso applies to any type) they hold at least the two rear wheels and, if 4WD or centre diff lock is engaged, they hold all four wheels with the mechancal advantage of the diff ratio (between 3.54 and 4.7 in Landies).

On both my old '77 Series III and my '97 Disco they work perfectly and, should they need adjusting, it takes about 30 seconds. What major design flaw have I failed to notice?
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Follow Up By: Geoff (Newcastle, NSW) - Monday, Oct 30, 2006 at 17:20

Monday, Oct 30, 2006 at 17:20
Hi Ian,
I beg to differ on the transmission handbrake being safer.
In two wheel drive with an open diff they are dead set dangerous.
Jack one rear wheel up on a bit of a slope and a I gaurantee the wheel on the ground will roll down the slope. The wheel in the air will rotate in the opposite direction and next thing that happens is the vehicle falls off the jack!

As to the specific Toyota transmission brake mentiond, I've owned three Landcruisers with transmission handbrakes. FJ40, HJ45 and HJ47.
They where all like testing matches. You'd spend time getting them just perfect, use them once and the bloody things wouldn't light again.

To be honest, the rear wheel in the disc handbrake in my opinion on the Landcruisers slays the Landcruiser transmission handbrake. I've had a 105 Series and my current HDJ78 with this setup.

Geoff.
Geoff,
Landcruiser HDJ78,
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Follow Up By: Ian from Thermoguard Instruments - Monday, Oct 30, 2006 at 19:56

Monday, Oct 30, 2006 at 19:56
G'day Geoff,

Now, I don't think I ever mentioned the term 'safer'? I think I said, "design flaws".

I don't want to start becoming 'holier than thou' but sorry, I don't regard jacking up a vehicle on a slope without chocks as "safe", no matter what sort of handbrake you may have.

In any case, should you have followed the "nanny state" warning sticker on my Disco, right beside the jack, you might still be OK. It says (as well as telling you to chock the wheels!) something like "put the transmission into low range with the diff lock on before jacking any wheel". In this case, with a proper, working transmission brake, the non-jacked axle would also be holding the vehicle. I maintain my question, 'please point out to me the fundamental design flaw with a transmission brake?'.

By the way, I'd assumed the early Toyota ones actually worked, like the Land Rover ones do (and have for five decades).
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Follow Up By: Member - Leigh (Vic) - Monday, Oct 30, 2006 at 20:19

Monday, Oct 30, 2006 at 20:19
Hi Ian
It really is a sad day when the only thing you have to argue with is a Disco. The troopy is the ace in the pack...we left the joker for you!! LOL. Cheers
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Follow Up By: Geoff (Newcastle, NSW) - Monday, Oct 30, 2006 at 20:54

Monday, Oct 30, 2006 at 20:54
Hi Ian,
I do actually agree with your design and it doesn't actually have a flaw. This is a classic example of what happens when one party, me is thinking something but in haste types some of the information but not all that I'm trying to express.

Now, the case I raised actually happened to my mates wife. She got a flat rear tyre in their FJ55 Landcruiser wagon. Rang the NRMA. Said NRMA chap comes out, applies the handbrake, jacks the wagon and promptly runs the scenario I mentioned.
So I guess what I'm saying rather poorly is experienced people who aren't experienced with a particular design can and will have troubles if they don't take extreme care. ie, wheel chocks as you mentioned.

Another of my mates has a 1955 model Series I landie and the transmission brake on it works a treat, slays the old Toyota transmission brakes.

Have a good one mate,
Geoff.
Geoff,
Landcruiser HDJ78,
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Follow Up By: Ian from Thermoguard Instruments - Wednesday, Nov 01, 2006 at 09:17

Wednesday, Nov 01, 2006 at 09:17
Hi Geoff,

I see where you're coming from but I'd have to say the NRMA man was a bit of a goose to rely on ANY handbrake on a slope, and should have known better.

Hey, Leigh, thanks mate - I knew I'd get at least one bite! I'd still be willing to put my standard Disco up against a factory-standard Troopie any day (not one with bigger tyres, longer suspension, body lifts, diff locks and all the other things the owners of such vehicles seem to need to fit immediately upon leaving the dealer's premises, to overcome the shortcomings of their misguided choices). And, as well as leaving the Tojo cross-axled in the bush, I guarantee my ride to and from the rough stuff will be far more comortabe too! Hove a good one!
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Follow Up By: Member - Leigh (Vic) - Wednesday, Nov 01, 2006 at 12:40

Wednesday, Nov 01, 2006 at 12:40
I really admire people with conviction....Good on you Ian!! Cheers

Leigh
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Follow Up By: Ian from Thermoguard Instruments - Thursday, Nov 02, 2006 at 07:12

Thursday, Nov 02, 2006 at 07:12
Fair go, Leigh! I've never had a conviction recorded! - it was all a "fit-up", Guv...

Hmmm, I notice you don't actually dispute my claims. The truth can be so cruel, can't it?
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Follow Up By: Member - Leigh (Vic) - Thursday, Nov 02, 2006 at 08:55

Thursday, Nov 02, 2006 at 08:55
Hi Ian, Nothing like a bit of stick here and there eh. Yes you sure have a capable vehicle but we probably do different types of trips with different load requirements and therefore the choices will be different, no more, no less!!. Cheers
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Follow Up By: Ian from Thermoguard Instruments - Thursday, Nov 02, 2006 at 11:48

Thursday, Nov 02, 2006 at 11:48
Well said. Have a good one.
Ian
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Reply By: Alan H (Narangba QLD) - Monday, Oct 30, 2006 at 17:09

Monday, Oct 30, 2006 at 17:09
Handbrake on my 80 series is not only next to useless it is useless.

The transfer box lever is now my handbrake. Pull up, switch off, put into low range - vehicle stays put.
AnswerID: 201835

Reply By: Member - 'Lucy' - Monday, Oct 30, 2006 at 20:58

Monday, Oct 30, 2006 at 20:58
All I can add to the aformentioned diatribe expoused by you bunch of 'fairies' is the following:

When getting my Troopy re-engineered for GVM purposes last year (I think it was) the engineer springs an unannounced break test on me that included the handbrake.

First of all the vehicle was ballasted up to the GVM sought (3,495kgs).

Then we drove to a hill in the neighbourhood that VICROADS had surveyed for slope/incline purposes (12deg) and had approved for vehicle engineering purposes.

Chit! it was steep.

I had to drive 2/3's up, stop, apply the hand break, take it out of gear and then take my foot off the clutch and break pedal with the engine left running at idle..

It was that steep that all the ballast slid down the back and I'm thinking bugger! not even going to pass the first test.

However everything held without a squeak or a groan and the engineer jumped out and photographed the vehicle insitu.

He then had me proceed up to the top of the hill, turn around and then move down until I was opposite where I had to stop on the way up.

Yep! same procedure incl all the ballast sliding to the front. Also jumped out and photographed it insitu again.

He gets back in and informs me that this is always the first part of the overall test/s because 3/4's of vehicles fail the hand break test.

So! its not Troopies, Jeeps, Nissans etc etc etc - its how you service, treat and maintain your handbreak system, simple as that.

AND/OR

don't load (overload) your vehicle in excess of the GVM and blame the handbreak for not holding, or you may/could inadvertently be admitting/fessing up to operating an un roadworthy vehicle.

AnswerID: 201878

Follow Up By: Barn - Monday, Oct 30, 2006 at 21:11

Monday, Oct 30, 2006 at 21:11
Re the Handbrake. Can l upgrade the Handbrake in an 80 Series? Whats involved in doing this.

Cheers
Barn
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Follow Up By: Member - 'Lucy' - Monday, Oct 30, 2006 at 21:41

Monday, Oct 30, 2006 at 21:41
No idea mate!

Just know that my 1997 75 series Troopy will hold 3,495kgs on the steepest mother of a hill you are likely to find in suburbia.

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Follow Up By: Richard Kovac - Monday, Oct 30, 2006 at 23:54

Monday, Oct 30, 2006 at 23:54
Lucy

why did you get her re-engineered for GVM purposes?

It's only a question "maybe dumb" but

Richard
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Follow Up By: Member - 'Lucy' - Tuesday, Oct 31, 2006 at 04:37

Tuesday, Oct 31, 2006 at 04:37
Richard

Nothing is dumb on this forum other than possibly the constant queries about 'what tyres should I buy or what tyres are right for me'

Well its like this, my rig pic is nothing like the real deal. The pic is only there to infuriate Member MAD DOG from Geelong.

When its fully geared up, fueled, plus water and two bodies it weighs in at anywhere between 3.2t & 3.4t which as you are aware exceeds the compliance plate GVM of 3.1t. for a 1997 75 series Troopy.

So I had it engineered up to 3.495t which left a 5kg margin for 'interpretation errors' on max GVM of 3.5t and plenty of room for me to add a bit of extra.

3.5t is the magic figure when extra polution/emission controls come in to the equation and virtually make it non starter due to economics.

Now the overall reason is that it was unroadworthy under the original compliance rating which if 'pinged' for, instantly voids the insurance and if directed in to a weighing station on the highways which happens in some states with great regularity, well then the problems start to esculate like, 'whats all that stuff on your b-bar'. Hmmmm! those driving lights don't appear to be within the height/width limits etc etc etc. and Oh! my goodness look at those tyres and wheels - a tad large sir, will have to check compliance on them all so.

So you see, it was so much easier to re-engineer the GVM which includes new/updated certificates under current regs for other mods as well as a new tyre placard for the tyres and wheels on the vehicle at time of re - engineering.

I would say a majority of 4WD's would be un roadworthy if the tyres were checked.

Its funny how people like to go bigger without finding out how big they can legally go.

The tyre sellers aren't all that much help as their main objective is to sell tyres.

As always some are good and helpful ones and others that just don't give a chit and supply what ever the customer asks for without passing on the current Reg requirements.

Anyway thats why I did it.
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Follow Up By: Richard Kovac - Tuesday, Oct 31, 2006 at 22:49

Tuesday, Oct 31, 2006 at 22:49
Lucy

Thank you

Richard
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Reply By: Member - Phil G (SA) - Saturday, Nov 04, 2006 at 00:38

Saturday, Nov 04, 2006 at 00:38
The adjusting technique is here.

I do my own maintenance, and find I need to adjust mine every 10-20k to keep it working perfectly. It appears to me that most mechanics don't know how to adjust it, or couldn't be bothered.
AnswerID: 202973

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