Wednesday, Jan 03, 2007 at 20:47
To install
1) Ensure that the No 1 cylinder is on TDC with the crankshaft gear mark aligned with the mark on the oil pump housing.
2) Ensure that the dowel pin on the camshaft is in the upper most position.
3) Install the tensioner and the spring to the front of the cylinder block ensuring that the spring end engages the stud in such a manner that the tensioner will tension the belt.
4) Install the flat washer and then the wave washerwith the concave part of the washertowards the tensioner.Position the tensioner pulley away from the timing belt using an allen key and temporarily tighten the locknut.
5) If a new belt is being used it should be markedIf not put a mark on the belt above one groove and count back 53 grooves from this position. Put another mark above the 53rd groove.
6) Slide the timing belt onto the camshaft and crankshaft gears ensuring that the marks on the belt are aligned with the timing marks on the camshaft and crankshaft gears and that the directional arrow is pointing as marked at removal.
7) Loosen the tensioner locknut and allow the tensioner to tension the timing belt.
(note. The rocker arm retaining bolts must be loosened off as previously described otherwise the timing belt tension will be incorrect.)
8) Using an allen key
rock the tensioner in both directions 2 or 3 times to ensure correct belt tension)
9) While holding the tensioner in the position with the allen key, tighten the tensioner locknut to the specified torque. ( Do not apply any more than spring tension to the timing belt or noisy operation and excessive wear will result.)
10) With the dowel pin on the camshaft gear uppermost, tighten the rocker shaft bolts for cylinders number 4,5 and 6 to specified torque.
11) Rotate the engine in a clockwise direction,using a spanner on the crankshaft pulley nut until the dowel pin on the camshaft gear is pointing downwards. With the dowell pin in this position tighten the rocker shaft bolts for cylinders 1 2 and 3 to specified torque.
12)As the final
check rotate the engine clockwise again until the dowel pin is uppermost and
check that all rocker shaft bolts are tightened to specific torque.
13 ) Install the timing belt guide plate to the crankshaft pulley with the concave surface facing outwards.
14) Install upper and lower timing covers ensuring all seals are correctly attatched. Thighten the retaining bolts to specified torque.
15)Install the rocker cover.
Then back to water pump instructions.
FollowupID:
473353