Crumple zones in Hilux

Submitted: Monday, Apr 23, 2007 at 09:01
ThreadID: 44617 Views:4244 Replies:5 FollowUps:16
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I spoke with a mate the other night and he was saying his panel beater mate was going to buy the lastest Hilux but pulled out because of the crumple zone in the vehicle. I'm no panel beater so don't know how true it is, but from what i was told on a frontal impact the chassis is designed to crumple to the firewall leaving the passenger compartment intact, while this is fine and understandable.

My mate indicated from what he was told you cannot buy /replace the front section of the hilux chassis, you can only get a full chassis as a replacement.

Any panel beaters out there, is this correct?? and if so I would say the insurance cost of a hilux would be something else as would the level they will write off one off.

I don't care either way not buying one just interested is all, as it seems odd.

Brian

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Reply By: Redback - Monday, Apr 23, 2007 at 09:15

Monday, Apr 23, 2007 at 09:15
Why would anyone want to replace a front end after an impact has done that much damage is beyond me,
the fact that it has crumple zones is a good thing, and i would imagine that a crash that does that much damage would be a right off anyway.

Safer is better than stronger, i would of thought a panelbeater would know that.

Seems odd to me too.

Baz.
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Follow Up By: Member - Doug T (W.A) - Monday, Apr 23, 2007 at 10:19

Monday, Apr 23, 2007 at 10:19
Redback

....the fact that it has crumple zones is a good thing,......
You been brainwashed too , Is it any wonder the road toll rises , why more people get severely injured and or trapped in the vehicle requiring to be extricated , when the car crumples alright, right in on them , give me the oldies any day , And before you type some logical answer think about the Crumple zones in the V8 Supercars, the speeds at which they hit , wouldn't be any drivers left if they had bloody crumple zones ,
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Follow Up By: Redback - Monday, Apr 23, 2007 at 10:47

Monday, Apr 23, 2007 at 10:47
If you look at any race car, it's the cab that has all the strength and reiforcing, the rest of the car is designed to ABSORB the impact (ie) "crumple zone"

Baz.
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Follow Up By: Russ n Sue - Monday, Apr 23, 2007 at 11:45

Monday, Apr 23, 2007 at 11:45
This quote is stolen, plagiarised and otherwise copied from a Land Rover forum.

"In a Land Rover the other car is your crumple zone"

Cheers,

Russ.
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Follow Up By: DIO - Monday, Apr 23, 2007 at 12:45

Monday, Apr 23, 2007 at 12:45
Doug T, you obviously didn't see the V8s from Pukekohe NZ on the weekend. If you had, you wouldn't have failed to notice the severe back end damage suffered by the car driven by Jack Perkins. The rear was compressed back up to the rear window line. If that isn't a crumple zone - what is it? It left the cabin/driver's compartment intact, driver not injured. CRUMPLE ZONE obviously did the job. Mate if you are unfortunate to be involved ina serious prang one day and you survive, you'll probably owe it all to the modern design and inbuilt crumple zones of your vehicle. Stop spreading rubbish about safety.
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Follow Up By: Batman69 - Monday, Apr 23, 2007 at 12:56

Monday, Apr 23, 2007 at 12:56
Doug,

Sorry mate your argument is not quite right, having crumple zones isn't the reason why the road toll increases.

Quite simply they do save lives, they absorb the energy involved in an accident.

We could easily demonstrate if we were both prepared to right off our cars, but we don't have to because the car manufacturers have already done it for us.

If you hit a solid object i.e. a very big tree in a car with no crumple zones all the energy of the impact will be absorbed by the passengers as they decelerate from whatever speed the vehicle was travelling at to zero.

If you hit the same solid object at the same speed in a car with crumple zones some of the energy from the deceleration will be absorbed by the crumple zone, and any remaining energy will be abosrbed by an air bag, then the passenger will get the rest.

If there is another vehicle involved then the one with the least inertia (weight and speed) will cop most of the impact.

From my own experience I can support the effectiveness of crumple zones. I hit a hidden tree stump in my Landcruiser at about 15-20kmh and my head went through the windscreen. Many years later I hit a different tree stump at about 20kmh in a modern car and the bumper and panels behind took and awful pounding but I was hardly moved in my seat.

Oh Russ, the landrover thoery doesn't work if it's a tree, a bridge or a truck.

Steve.
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Follow Up By: Russ n Sue - Monday, Apr 23, 2007 at 13:00

Monday, Apr 23, 2007 at 13:00
Yeah, I know Steve. The tongue was very firmly in the cheek for that reply. Mind you, in all my years of 4WDing, I've never taken on a tree trunk! Well except this one time where the tree trunk was just 30cm high and I ended up on top of it with all four wheels off the ground. lol.
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Follow Up By: Kevern - Monday, Apr 23, 2007 at 15:41

Monday, Apr 23, 2007 at 15:41
"You been brainwashed too , Is it any wonder the road toll rises , why more people get severely injured and or trapped in the vehicle requiring to be extricated , when the car crumples alright, right in on them , give me the oldies any day."
The road toll is at its lowest since about 1945 or so (nsw). they now cut people from cars as they are alive to do so , in the good old days the crumple zone was the human body. Go speak to any Ambo or Cop or tow truck driver who remembers the good old days and listen to what they say about the trauma they saw before crumple zones became part of vehicle design.
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Follow Up By: Member - Axle - Monday, Apr 23, 2007 at 22:26

Monday, Apr 23, 2007 at 22:26
DIO, You don't watch your racing very carefully!! Paul morris survived a double flip, and survived by the roll cage, which makes the cock pit rigid construction no crumple zone there!!, If there was the roof would have pushed his head through the race track!! I don't think Doug is talking rubbish at all??.

Axle.
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Follow Up By: robak (QLD) - Tuesday, Apr 24, 2007 at 10:35

Tuesday, Apr 24, 2007 at 10:35
Doug,

The purpose of crumple zones is to slow down the deceleration.
Here's the logical answer you were waiting for. It's basic high school maths.

Say a car traveling at 60km/h hits a tree.
A rigid car decelerates from 60km/h to 0km/h in 0.1 seconds.
A car with crumple zones decelarates from 60km/h to 0km/h in 0.5 seconds.

During the crash the driver and passenger hit the steering wheel and dash with their bodies and absorb the force.

Now, 60km/h is 16 m/s.
In a rigid car, to decelarete from 16m/s to 0m/s in 0.1 sec you have a decelaration of 160m/s2.
Force = mass x acceleration
Force = 80kg (person) x 160m/s2
Force = 12 800 N (1280 kg)

In a car with crumple zones, the deceleration from 16 to 0 happens in 0.5 sec
So, deceleration = 32m/s2
Force = mass x acceleration
Force = 80 kg x 32 m/s2
Force = 2560 N (256 kg)

See, the differance is HUGE. If the human body can withstand a force of 3500N (350kg), then you can walk out of the car which has crumple zones, or you get scraped off the dash in the rigid car and placed in a wooden box.

R.

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Reply By: Member - Kiwi Kia - Monday, Apr 23, 2007 at 09:21

Monday, Apr 23, 2007 at 09:21
Was he perhaps refering to a problem with no-where to attach a bull bar or recovery hooks ? This is becoming a problem with some modern vehicles.
AnswerID: 235236

Reply By: Member - Olcoolone (SA) - Monday, Apr 23, 2007 at 10:15

Monday, Apr 23, 2007 at 10:15
think it may be a case of OLD IS BETTER.

New body shells a pretty cheap these days and that is why you have insurance.

It is funny how people say "oh that one is not strong anymore due to blah blah blah.......because I was an expert once.

But I have not seen or read anywhere about the crop of new 4x4's being any weaker or less reliabile then the old ones.

This I think this is a urban myth or should I say country myth.

It is funny how vehicles get better and better, safer,more comfy, more economical and more capable, but some people out there still bag them thinking that old is great.

I think it comes down to people thinking the thicker the metal the stronger it is........I can engineer a piece of 3mm high strenght low alloy plate to be stronger then a piece of 8mm mild steel plate and weigh 60% less.

Because something is thin or has many bends and holes in it does not mean it is weak the is what modern engineering is and with the aid of computers it is so simple if trained to do, the only think hard to simulate is metal Fatigue.

Regards Richard

PS some people whould be driving a Model T if still avaliable.
AnswerID: 235250

Follow Up By: Member - Kiwi Kia - Monday, Apr 23, 2007 at 11:19

Monday, Apr 23, 2007 at 11:19
Agree 100% Richard. I still think that the manufacturers could design better hard points to attach items like bars, hooks, winches, etc. Aust. NZ and SA seem to be the only countries where people tow trailers these days. Crumple zones and air bags make it very difficult to attach our usual add-ons.
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Reply By: goingplatinumcomau - Monday, Apr 23, 2007 at 10:24

Monday, Apr 23, 2007 at 10:24
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Follow Up By: Redback - Monday, Apr 23, 2007 at 10:48

Monday, Apr 23, 2007 at 10:48
well said
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Follow Up By: Gramps (NSW) - Monday, Apr 23, 2007 at 12:35

Monday, Apr 23, 2007 at 12:35
LOL best comment I've ever read on the forum :))))))
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Follow Up By: Member - Axle - Monday, Apr 23, 2007 at 22:11

Monday, Apr 23, 2007 at 22:11
Gramps! You just keep popping up when the humour starts. :))))))).
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Follow Up By: Gramps (NSW) - Monday, Apr 23, 2007 at 22:19

Monday, Apr 23, 2007 at 22:19
Axle,

Hahahaha Redback beat me to it. Sometimes there's just too many serious folk on here :)))))
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Reply By: Member - Brian H (QLD) - Monday, Apr 23, 2007 at 21:15

Monday, Apr 23, 2007 at 21:15
Ok I re read what I typed and I can see why people answered as they did. I understand about crumple zones in vehicles and why they are there. The Audi I attended the other day was smashed in to almost the fire wall however the passenger compartment was intact and the person was ok. So the stronger compartment I dare say saved this person from serious injury.

However what I was interested to know is don't panel beaters do cut and shuts anymore ( I think thats what they called them) IE cut everything off from firewall forward and replace that part / section. Assuming the rest of the vehicle is ok.

Just from what I gathered from what i was told (2nd hand) is you must replace the whole chassis and cannot replace a section. I just wonder Is this how it is now in all newer model vehicles?

Brian
AnswerID: 235421

Follow Up By: Stu-k - Monday, Apr 23, 2007 at 21:25

Monday, Apr 23, 2007 at 21:25
If its that bad its a stat write off and its unable to be re registered so there is not point in fixing them
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Follow Up By: Brian T (VIC) - Monday, Apr 23, 2007 at 23:02

Monday, Apr 23, 2007 at 23:02
Last time I drove my old Camira into another car (yes I was a bit younger at the time) I manged to do some serious damage to the front end and as a consequence it was written off. After asking the panel beater about it I was told that in Vic. it is at the least a frowned on practice requiring a full engineers cert. on the job and at worst in now illegal. So it is no wonder that Toyota require a new chassis for the Hilux not just fitting a new section (I imagine there could also be untold stress point caused in the rest of the assembly to say the least).
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