Another wiring question

Submitted: Friday, May 04, 2007 at 15:52
ThreadID: 45091 Views:2293 Replies:3 FollowUps:13
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I recently installed a dual battery under the bonnet powering three different sockets iin the load space (I only expect to use one or two at a time). There is also a small meter. I was given advice on wiring at the shop where I bought all the gear.

The wire from the battery to the back of the vehicle is nice and chunky (12mm?) to avoid voltage loss. However, the actual sockets are joined to this chunky cable by much thinner wires. Do I still get benefit from using the thick cable for most of the run or do I lose the benefit because of the last 20cms of thin cable?

Thanks

Nick
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Reply By: Member - Doug T (W.A) - Friday, May 04, 2007 at 16:28

Friday, May 04, 2007 at 16:28
I don't think you will loose much in 200mm
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AnswerID: 237898

Reply By: Derek from Affordable Batteries & Radiators - Friday, May 04, 2007 at 16:28

Friday, May 04, 2007 at 16:28
Hi Grey

How long are these thin wires and what size ?

I would use 6mm for cigar and hella type and 8mm for 50amp Anderson type.

Regards

Derek.

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Follow Up By: greydemon - Friday, May 04, 2007 at 16:34

Friday, May 04, 2007 at 16:34
Thanks guys, its sounds as though I should be OK, the wires are 6mm and very short. I was just worried that it might act like a weak link in a chain, with all the good work of the thick cable being undone by the thin. I never did understand electricity! All I know is that you can't see it coming and it bites.

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Follow Up By: Gerhardp1 - Friday, May 04, 2007 at 17:05

Friday, May 04, 2007 at 17:05
Think of it as a fusible link :-)

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Follow Up By: greydemon - Friday, May 04, 2007 at 17:10

Friday, May 04, 2007 at 17:10
Fusible link? Sounds familiar, I think I've got one of those. Thats the thing that fooled me for a while because it was a loop of wire with a fuse holder in the loop. Took me a while to figure out that I had to cut the wire! My daughter was eying it up as a bracelet.

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Reply By: Member - Phil G (SA) - Friday, May 04, 2007 at 16:43

Friday, May 04, 2007 at 16:43
Nick,
The voltage drop in the wire is also proportional to its length, and how much current is flowing thru the wire. So a short length carrying a maximum of 10amps won't matter. You haven't mentioned what you've used for the earth wire - hopefully decent size cable to a good bolt thats had the paint stripped off.
AnswerID: 237905

Follow Up By: Gerhardp1 - Friday, May 04, 2007 at 17:07

Friday, May 04, 2007 at 17:07
Using the body for earth is not a good idea - the earth should ideally be returned to the feeding battery with the same thickness cable as the active.
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Follow Up By: greydemon - Friday, May 04, 2007 at 17:07

Friday, May 04, 2007 at 17:07
Thanks Phil,

The main cable is dual core, on the advice of the shop the sockets earth back to the battery negative, though I realise that this isn't strictly necessary. The battery earth is a 25mm cable to , um, can't remember without going out to the car park exactly where I earthed it! (I'm sure that it was somewhere good!)

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Follow Up By: Member - Phil G (SA) - Friday, May 04, 2007 at 17:19

Friday, May 04, 2007 at 17:19
Gerhardp1 - Why?? Or is this another electrical myth :-))
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Follow Up By: Gerhardp1 - Friday, May 04, 2007 at 18:07

Friday, May 04, 2007 at 18:07
Phil,

In my opinion, there are too many chances for a high resistance connection through a vehicle body to use it for a reliable earth. I don't see that it can ever be as reliable as a wire back to the battery. I believe that's why there's always an earth strap from battery to starter/block as well as to the chassis.

It doesn't mean earthing through the body won't work.

Cheers.
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Follow Up By: Member - Phil G (SA) - Friday, May 04, 2007 at 20:48

Friday, May 04, 2007 at 20:48
Hi Gerhard,
I agree with everything you've said. But the vehicle manufacturers earth almost everything to the body, but do it well. Too many dodgy installations have poor earth. But if you take every earth back to the battery, you can have a stack of extra wiring, so I think you have to draw a line somewhere.

IMO, the high amp draw stuff like Winch, compressor, driving lights and HF radio get their own earth wire back to the battery. But everything else I have (radio, fridge, fluoros, camera, computer) uses low amps, so I earth everything else to a good earth on the body. Fridges and fluoros don't use much power these days.

As well as removing paint for a good earth, I tap the hole, and smear the metal with vaseline to stop corrosion.

Cheers
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Follow Up By: Jimbo 2121 - Saturday, May 05, 2007 at 11:59

Saturday, May 05, 2007 at 11:59
When I was wiring up my stereo amplifier I which _Affordable_Storage_Drawers.aspx 60amps max, I was told to run a earth wire back to the battery, I asked why and he said to avoid possible audio interference, nothing about the body not being able to handle that much current. I just earthed it to the body and it is fine (no humming etc).
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Follow Up By: The Fox - Saturday, May 05, 2007 at 18:02

Saturday, May 05, 2007 at 18:02
Many good drinking hours are been spent chasing faulty earths.

As most long term trailer owners have seen, bad earths lead to trailer lights coming on when they aren't supposed to, eg put the foot on the brake and the clearance lamp comes on as well. Caused by bad earth, and the brake light finds any path back to earth it can.

Similar occurences happen within vehicle wiring (mostly in add on work, not original stuff) and sometimes an earth wire sized to supply one device ends up carrying the earth return current for other devices as well. Not always noticed until the smoke gets out! And, as most of us know, everything runs on smoke. Once the smoke gets out, it stops.

So I commend Phil G's advice on seperate earth wires for all your big items back to the battery.

Me, i do it for just about everything i do. If i am under the car running 1 wire, i can run 2 in about the same time. In fact, for most items you buy 2 core cable and it takes about the same time as running 1 single core.

Crowding at the negatve terminal can be a problem, but you have to do something about that for the positve as well, so i can cope with it on the negative side.

Earth and Neutral bars used in doemstic house wiring, available from electrical wholesalers, provide and easy solution.

Radio intereference on some items is an issue. My Engel owners manual tells me to run the negative back with the positive for this reason. I trust them to build the fridge better than i can. Why wouldn't i trust their advice on the wiring? The fridge cost $1000.00. How much does it cost to just run the neagtive the way they say? Can't be stuffed worrying about it. Nike.

To Jimbo's post, i'd like to add 1 word. Yet.

Trevor

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Follow Up By: Jimbo 2121 - Saturday, May 05, 2007 at 18:48

Saturday, May 05, 2007 at 18:48
I see your point. If the earth to amplifier was to fail due to being run through the body then the return path to the battery would be through the RCA signal leads and trough the head unit. This alternative path would have no chance of coping with the current from the amplifier. Prehaps I should use the RCA's with the earth cut off and not connected at one end
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Follow Up By: Gerhardp1 - Saturday, May 05, 2007 at 18:58

Saturday, May 05, 2007 at 18:58
Why not just run the earth back to the battery?
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Follow Up By: Bonz (Vic) - Saturday, May 05, 2007 at 19:39

Saturday, May 05, 2007 at 19:39
Run the earth back to the battery as Gerhardp1 says, in the same gauge wire as the active, some say also to fuse the earth cable too, although I am not a fan of that.
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