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Submitted: Sunday, Nov 04, 2007 at 12:42
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TD100
Hello All,i want to up the boost on my 100 series by 2 PSI,i have looked in archives and other sites but cant actually find how exactly to go about it,found a post reply by DOZER but it does not say if and how it was done(boost adjuster bought on ebay but how was it plumbed?)the only thing i can see for a wastegate on it is on the inlet above the rocker cover.is this it as i cant see anything else that is in the inlet and exhaust,it has some vacuum!!plumbing and a diaphram which i suspect has a spring in it,help from some one that has done it would be appreciated.cheers Paul
Reply By: Member - Olcoolone (S.A) - Sunday, Nov 04, 2007 at 13:38
Sunday, Nov 04, 2007 at 13:38
TD100, What I am describing below is a general outline and has nothing to do with the 100 series but they all work the same.
What you may be refering to by the rocker cover maybe the blow off valve or a over boost valve, both of these devices are there for a reason but do differant things and are differant to waste gates..
The waste
gate in nearly all factory turbo and a lot of aftermarket systems are in the turbo assembly themselves (internal waste
gate), in race applications they sometimes use a external waste
gate.
On your turbo you should have 1 vacuum line going to an actuator on the turbo...this is what controls you boost by opening the waste
gate at a set point.
Most people in petrol engined vehicles tap into this line and use either a spring loaded boost controller or a bleeder system.
If you don't know how a turbo works or you have no knowledge of engines I would NOT do it your self, if you do it wrong you can destroy an engine with over boost, boost spiking or running lean and if you are lucky may bring a fault code up.
So for saving yourself maybe $200.00 to $600.00 by getting it done properly it may cost you 20 times more if you do it wrong.
There are many people who have done boost increaser themselves and have never had a problem......but then there are a lot of people who have.
Had on guy who can in with a destroyed engine, he tried to increase the boost him self and followed the information off the net...followed it to a tee, the only thing he forgot was the size of the vacuum tube from the waste
gate to the inlet manifold was bigger then the fittings on his boost controller....on of the lines can off when he was hooning and got big overboost and a $10000.00 engine rebuild...he disabled the factory fuel cut so he had no safety device.
Regards Richard
Regards Richard
AnswerID:
270021
Follow Up By: furph - Sunday, Nov 04, 2007 at 18:02
Sunday, Nov 04, 2007 at 18:02
Very intelligent reply Richard, no wonder you are in unfamiliar territory.
furph
FollowupID:
533009
Follow Up By: Member - Olcoolone (S.A) - Sunday, Nov 04, 2007 at 18:59
Sunday, Nov 04, 2007 at 18:59
furph...why's that?...
Regards Richard
FollowupID:
533022
Follow Up By: furph - Monday, Nov 05, 2007 at 08:01
Monday, Nov 05, 2007 at 08:01
Because a waste
gate on a diesel is not controlled by vacuum, it is opened by boost pressure.
A diesel running "lean" simply does just that. It is overfuelling which causes the damage.
In reality, there is no such thing as a diesel running lean, the amount of fuel being injected at any given time is controlled, up to a maximum calibrated amount, by the injection pump governor. If you dont increase the maximum fuel output at the injection pump you cannot create more boost regardless of what is done to the turbo waste
gate setting.
You could derive some benefit by reading the article written by Ian (Thermoguard Instruments) published on this site.
furph
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Follow Up By: Member - Olcoolone (S.A) - Monday, Nov 05, 2007 at 09:40
Monday, Nov 05, 2007 at 09:40
Furph, I used the word vacuun line because more people know what a vacuun line looks like.
As I said at the start this is a general outline.
And I agree more fuel more power.
It is very hard on this
forum to explain everything and why something happens, if you go into to much detail and get to technical people who don't understand it will knock you down and on the other hand if you put it into laman's terms people who do understand it will piock little things out of it.
So furph, why don't you explain to TD100 instead of notpicking my post!
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