Thursday, Jul 24, 2003 at 15:15
Hi GaryInOz,
Lots of great comments and ideas, but I was surprized nobody pointed out the mysterious. It is a fact about air pumps and receiving tanks that if the connection between pump and tank is on the opposite end of the tank from the outlet connection, then somehow the pump capacity is increased. I believe that this applys only when the outlet is being used and the pump is pumping. It does make sense to keep the inlet and outlet on opposite sides of the tank. Perhaps an industrial air compressor guru can explain this.
Another disturbing fact is that a tremendous amout of energy is stored in a compressed air tank. If the tank is pressed up to full value then the sun heats it you are really asking for vehicle/personel injury if you dont have a safety relief valve installed where it cant be shut off.
As metioned before quite a few necessary additions are required to your air system to make it right and make it last. Safety relief valve, pump inlet filter, pump oiler, pressure gage (or schrader fitting to measure pressure with tire gage), pump outlet water/oil filters, tank drains (auto or manual),
check valve between pump and tank are really necessary.
Years ago I installed a small tank with copper lines in my car trunk to press up my air shocks. Ignorance is bliss. After seeing industrial application copper tubing fail so easily under vibration conditions I believe that copper tubing has absolutly no business being in a 4x4 in Australia. Stainless tubing or steel pipe is the way to go for all connections.
Some comments on your original question.
Taking a tire from 0 to 15 psig requires adding 1 extra volume of air into the tire.
I just measured my car tire a 4highx6widex60middlecircumferance inches or about 2040in^3 or 33 liters. So it would take 33 liters just to get it to 0 psig. Add another 33 liters takes it to 15 and another 33 liters for 30 psig. Another 10 takes it to 35 psig for a total requirement of about 76 liters. (I think Len Beadle said it took about 450 strokes on his manual air pump to press up one tire.)
You have 21 liters to work with in tanks that were once tested and proved to hold 150 psig (TP) but built to be used at 100 psig (WP) More than likely the existing blowdown (I hope they are really relief valves not water blow down valves) valves are set to 125 psig. Thus it should be possible to safely press those tanks up to 100 psig.
0 = 21 liters
10 = 28
10.7 = 30
15 = 42
30 = 84
35 = 98
60 = 168
90 = 84 + 168 = 252
100 = 280 liters of air
120 = would be 336 liters but dont take the tanks that high
At first look the 280/76 would yield 3.6 tires but that would entail draining the tanks to 0 psig but you have to stop at 35 (acutally higher so air will flow from tank to tire). So we only have 280-98 = 182 liters available as the tank pressure drops from 100 to 35 psig. At 76 liters per tire you would get just 2 tires done and be leaving 98 + 30 = 128 liters in the tank at a pressure of 45.7 psig. The second tire would have been slow to fill.
What happens when the tank pressure drops to the pump motor cut in pressure (assume 90 psig)? If there is no
check valve between tank and pump the pump piston will have 90 psig on it and the motor will have to be able to overcome that 90 psig to stroke the piston. If it is an electric motor it will likely stall and burn up since it was probably designed to start with 0 psig on the piston. An electric motor does not build up much torque until it is running full speed, thus the need for a
check valve to unload the piston via piston leakby
To summarize; your tanks will do a couple tires, but do be careful and be sure you get working relief valves on each tank, and since you will have to run the pump while filling tires you should have the inlet and outlet on opposite sides of the tanks. I am not certain if putting the tanks in series would also add to the effective pump flow rate, but I bet it does.
later, slater
AnswerID:
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