Gas Flu Venting

Submitted: Thursday, Jun 19, 2008 at 17:11
ThreadID: 58991 Views:8097 Replies:5 FollowUps:11
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Hello,

We have an LPG gas hot water system. We are in the process of having it fitted. We had just the flu vent fitted today & they installed a 150mm flu vent to the roof of the caravan, which is all good, but the flu itself & the opening on the top of the gas hot water wall mouted LPG unit is 100mm.
So our question is: Is it okay to have it just sitting in the larger hole venting out to the roof or is this likey to still release some gas into the caravan, as there will be a gap around where the vent pipe goes into the roof flu mount.
Or is iit better to maybe use some kind of a flange to make the 100mm flu pipe fit snug into the the 150mm roof mounted flu vent & if so where would I get something that will convert a 100mm pipe to a 150mm hole/plate thingo.
Hopefully this makes sense & someone maybe able advise on what is the best way to install the vent piping into the roof part itself.

Kindest Regards, Storm
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Reply By: denidoug - Thursday, Jun 19, 2008 at 18:08

Thursday, Jun 19, 2008 at 18:08
1oo mm must be vented directly to atmosphere no air gap,plumbing code in victoria, check with local authorities.hope it was installed by licenced installer and you received a certificate of compliance,this covers guarantee by installer and for insurance purposes if the case arises
AnswerID: 311000

Follow Up By: Storm - Thursday, Jun 19, 2008 at 18:24

Thursday, Jun 19, 2008 at 18:24
Hello,

Thank you for your reply. We thought as much, but couldn't understand why there would be a gap of about 1cm each side of the pipe.
The unit tiself has not been installed yet, only the cowl on the roof.
Yes, we have booked a licence gas/plumber, so will check with them to confimr we will get a certificate.
Hopefully he will have some way of closing the gap where it gets instered into the roof, so no gas/air can come back in.
Thank you again for your help, we know what he needs to do now & we can make sure it is done right.

Kindest Regards,
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FollowupID: 576991

Reply By: Patrolman Pat - Thursday, Jun 19, 2008 at 19:50

Thursday, Jun 19, 2008 at 19:50
First question I would ask is where is the water heater located? You can't install an instantaneous water heater in a bedroom or combined living/sleeping area.
Second point is what is the caravan roof made of, there should be a minimum gap between the flue and any combustible material which may be why a bigger flue was used, a 100mm single skin flue would need a 150mm diameter hole to pass through any combustible material.
There are some different standards that apply to caravans and the like but I can't find them at the moment.
AnswerID: 311017

Follow Up By: Storm - Friday, Jun 20, 2008 at 11:30

Friday, Jun 20, 2008 at 11:30
Hello,
Thank you for your reply.
The unit will be mounted up front in the kitchen area, sleeping area at rear of van.
It is a full roof unit, aluminum framed.

Kind Regards,
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FollowupID: 577160

Reply By: Paul Grabonski. Vic - Friday, Jun 20, 2008 at 07:23

Friday, Jun 20, 2008 at 07:23
Under gas regulations in Aus not possible to mount LPG gas hot water system inside a caravan with a flu. What you are doing is illegal and life threatening. If you fit this unit and decide later to sell the caravan it is illegal to sell the caravan unless the unit is removed.
AnswerID: 311118

Follow Up By: Storm - Friday, Jun 20, 2008 at 11:36

Friday, Jun 20, 2008 at 11:36
Hello,

Thank you for your reply.
I am a little confussed by your comments???
Are not most caravan heaters mounted INSIDE the vans?
This unit is does not have a pilot light, it uses 2 x C batteries to ingnite when hot water is used, so no continous heating or running of gas. Only when hot water is needed.
However, from what I have seen almost all of the older untis have pilots lights & are installed inside.
Can you please explain your comments & why you think all inside installed LPG gas hot water units are illegal?

Kind Regards,
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FollowupID: 577162

Follow Up By: Paul Grabonski. Vic - Friday, Jun 20, 2008 at 13:56

Friday, Jun 20, 2008 at 13:56
The laws state clearly under no circumstances to install a water heater with a flame inside the caravan. Does not matter if it has a pilot flame or not. Can still explode and discharge flame inside the caravan.
If you are installing this instantaneous hot water system they are not approved by the AGA and the reason the hot water systems are so cheap. Gas appliances that do not conform to the Australian standards cannot be approved by the AGA. The reason they are not approved is they are not safe. People are allowed to sell non approved gas appliances and the tricky bit comes in that you are not allowed to use the appliances. In effect you have bought an ornament.

What you are intending to do is not only very illegal it is doubly dangerous to your lives and the lives of others using non approved AGA appliances let alone in a living space. Gas explosions from incorrectly installed non approved appliances are common and devastating to peoples lives and often lead to death. Imagine if this explodes your caravan in a caravan park. No insurance company will cover your caravan, you cannot get a gas approval certificate, you will not be able to sell your caravan.
If you want to install hot water system there are plenty of approved hot water systems Truma, Atwood, Hansen that all have the combustion process outside the caravan.
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FollowupID: 577188

Follow Up By: Storm - Friday, Jun 20, 2008 at 14:14

Friday, Jun 20, 2008 at 14:14
Hello,

Thank you, yes that is the exact same unit we are looking putting in.
So from what you say even all the other brands that are instant & mounted inside, they are illegal?
If so, will look at other options & will lok at some of the other units you recommend, even at double the price it is worth it, if these other blow up.

Thank you.
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FollowupID: 577194

Follow Up By: Paul Grabonski. Vic - Friday, Jun 20, 2008 at 15:32

Friday, Jun 20, 2008 at 15:32
I thought that would be the unit.
Yes all brands are illegal to install inside any caravan or motorhome any RV.
If you have seen instantaneous hot water systems in caravans or motorhomes they would be very old. They banned them due to the number of explosions and deaths. You need to realise as well that unit you were looking at installing is not designed to be mobile and shaken around. That is another thing that makes gas pipes and things fracture in the hot water system and fail. You go to switch on the hot water system and the next thing you have is an explosion.
From the storage systems my recommendation would be Hansen hot water system The Hansen does not have an anode that needs replacing and is a well made unit with better flame path system compared to Atwood or Suburban. That means it is more efficient use of gas.
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FollowupID: 577222

Follow Up By: Storm - Friday, Jun 20, 2008 at 15:59

Friday, Jun 20, 2008 at 15:59
Hello,

Thank you again.
We have decided to seel the unit we have, as it's still new in the box.
Will look into the link you provided, at $800 that's a fair price to pay to.
One thing that may work for us also is the instant 240v hot water systems, they have aus aproval & look easier to install, thus less/mo modification to the van.
I think they ar 5kw, which I would guess would be more than enough hot water?
We will almost always have 240v power & have an invertor if we are without, but need a little hot water, but for most part I would think we'd have 240v power 99% of the time.

Kind Regards,
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FollowupID: 577235

Follow Up By: Patrolman Pat - Friday, Jun 20, 2008 at 18:14

Friday, Jun 20, 2008 at 18:14
A 5KW water heater on 240V would need a 20A+ power supply. I'd be verysuprised if your van is wired for that much current and if it was is the CP park supply rated to 20+A?
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FollowupID: 577268

Reply By: Member - Drew T (Melbourne) - Friday, Jun 20, 2008 at 17:08

Friday, Jun 20, 2008 at 17:08
I have also purchased one of these instantaneous LPG gas hot water systems off ebay (eg: instant LPG gas hotwater). I haven't installed it yet but was thinking of instaling it outside the van kitchen area by essentially cutting out a section of wall and replacing with a gal or aluminium recess (ie: like a cabinet without a door). Hence the unit would be:
- 100% "outside" & not require a flue
- flush with the outside wall
- largely protected from the weather (as I am advised they are largely weatherproof units anyway)
- very close to the kitchen hence a short run from the unit to the HW tap

Does anyone see a problem with this approach?
AnswerID: 311252

Follow Up By: Patrolman Pat - Friday, Jun 20, 2008 at 18:11

Friday, Jun 20, 2008 at 18:11
I don't know these particular units an am not an expert in caravan installations but a "cabinet without a door" sounds very dangerous to me. Where does the air for combustion come from?, where do the flue gases go to? Any appliance in a cupboard needs air for combustion, the cupboard needs additional air for cooling ventilation, needs to be non-combustible and accesible for service.
Instantaneous gas water heaters inside houses are all but obsolete these days, why you would want one within the limited confines of a caravan etc is beyond me. I wouldn't have one.
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FollowupID: 577267

Follow Up By: Member - Drew T (Melbourne) - Friday, Jun 20, 2008 at 19:09

Friday, Jun 20, 2008 at 19:09
the recess i'm talking about is would be from outside of the van ie like a cabinet you might put a gas bottle in but without the door. hence all combustion & exhaust gases occur 100% outside the van .. no flue required. The only parts going inside the van would be the 3 pipes (cold water in, hot water out, LPG source) & those pipe entries would need to be sealed naturally
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FollowupID: 577282

Follow Up By: Patrolman Pat - Friday, Jun 20, 2008 at 20:05

Friday, Jun 20, 2008 at 20:05
I've just looked at the web link to Ebay. It looks like an internal appliance with a flue spigot on top, I'm pretty sure that the AGA regs prohibit internal appliances being installed outside. The flue gases will discharge from the top of the heater and as such you would need a big clearance above the unit to allow the heat and products of combustion to dissipate. Even external appliances shouldn't be "boxed in" on more than three sides, so i doubt it would comply.
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FollowupID: 577297

Reply By: Sixtys Guy - Saturday, Jul 05, 2008 at 10:50

Saturday, Jul 05, 2008 at 10:50
Not that it is needed but I'm in the industry and can confirm everything that Paul has already said.
AnswerID: 313971

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