Tuesday, Oct 28, 2008 at 10:10
And
"OK, I'm half way through and I think I would have been better off with a V8 conversion after all. Some facts of this conversion are as follows.
- The L28 flywheel wont fit the RB30 crank without machining. Have the centre hole of the flywheel machined out to fit over the spiggot housing on the crank. Remember if using an engine from an automatic car, change the spiggot bush over from the L28. Best way is to find something that is round and a neat fit into the spiggot bush. Then fill the spiggot with grease and push the item into the spiggot and hit it with a hammer. The hydraulic pressure from the grease will force the spiggot out of the crank. Simple and effective. I used a 1/2" drive socket extension. Make sure that you dont damage the spiggot, and that you remove the automatic one from the RB30 crank.
- The L28 starter motor wont fit, use the Commodore starter.
- The Gearbox wont bolt to the engine. The 2 bolts on the outer skirt at the bottom of the block line up, but the two at the top of the engine, along with the aligning pin need to be re-drilled. I just enlarged the holes on the sandwhich plate and gearbox and it all went together just fine. The MQ gearbox is very short (around 400mm) whilst the Commodore gearboxes are over 700mm, so the only option as I see it is to use the oroginal MQ box in this fashion. Suggestions of using a GQ RB30 box and transfer might have some credence but you would probably need GQ diffs and driveshafts aswell, which I dont think is worth the effort myself.
- I used a fuel pump from a R30 (model with efi L24 engine) skyline mounted in place of the MQs electric pump, and the MQ already has a return line so all good. Just used the brackets from the skyline and screwed it in. Use high pressure fuel hose for all connections. You could use the commodore fuel pump aswell, but I couldn't find one anywhere, ands the later skylines are in tank.
- The wiring is extremely simple. Basically the Rb30 loom only needs an ignition feed to a thick pink wire, and the EFI relay needs to be taken from the donor vehicle. Other than that the loom has a battery terminal connection and earth connection. I will post wiring diagrams if someone can show me how to post pictures.
- Exhaust will need to be modified. I took the exhaust manifold, engine pipe and cat converter out of the commodore, and will have an exhaust
shop make it fit. I dont have a pipe bender or the patience.
- Engine mounts will need to be fabricated. None of the original mounts will fit as the motor has to be mounted on a rather large slant towards the drivers side to mate up with the gearbox.
- To fit the air box, I used the across engine air duct from an R31 skyline, and mixed and matched hoses from skyline and commodore to fit.
- Radiator hoses and heater hoses will need to be made up. I just hit the wreckers and got pipes the right size with lots of bends and cut them up and joined them with tube and hose clamps.
- For the power steering, I used the low pressure line from the commodore and ran it across the rear edge of plate under the radiator. I mounted the commodore reservoir near the battery and made up the high pressure line out of 3/8" R410a compatible copper tube from work. This is high pressure thick wall refrigeration piping. I just used the original flare nuts and hey presto. The flexible hose from the commodore pump has a bracket that I screwed to the chassis rail. This way the rigid copper tube cant move. Probably wouldn't be too expensive to get pirtek or enzed to make you a pipe up anyway.
Took me 4 full days by myself and its nearly finished. Probably would take less with help. I made a lot of things fit with the drill and angle grinder. There are no doubt more professional ways to do this conversion, but I am just not that good. Please remember that I am not a mechanic, and most certainly I am not an authority on how to do an engine conversion, I am just letting you know the problems I ran into in doing this conversion."
AnswerID:
332307
Follow Up By: GET ON ! - Tuesday, Oct 28, 2008 at 20:53
Tuesday, Oct 28, 2008 at 20:53
G'day Mick Wow,what a fantastic effort your post is. I really appreciate the effort you've put into it... Thanks for the information.!!!
FollowupID:
600247