Waeco running on Solar only ..

OK - I now have my new Waeco 50 in the back of the Jeep set at -5 C and on Low battery setting .. Powered only by a 15watt solar panel charging an 85ah AGM battery - Its been running now for about 30 hours continuous and the voltage across the battery terminals is showing 12.76 volts.. The panel is dumping between 500 and 600 mamps and when the fridges comes on it is using 4 amps ... I haven't seen the Solar Controller show a full charge yet since plugging in the fridge - I'm just testing the system at this stage with a few Iceblocks in the fridge ..

Question is - am I deluding myself into thinking this is working OK and may not need extra charging ? or am I doing something wrong in voltage tests ? - I do unplug the panel before testing but I don't wait the recommended 2 hours ?

Cheers

Steve P
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Reply By: MEMBER - Darian (SA) - Wednesday, Nov 26, 2008 at 10:07

Wednesday, Nov 26, 2008 at 10:07
If that panel can sustain that system, you'll be on the cover of Popular Mechanics as a new physics guru ! :-o)
AnswerID: 336940

Reply By: ben_gv3 - Wednesday, Nov 26, 2008 at 10:17

Wednesday, Nov 26, 2008 at 10:17
A 15W panel is only good to trickle charge your battery. It gives you about 1 amp in full sun.

Me thinks you need a 70W+ panel and full sun to achieve what you want.
AnswerID: 336943

Follow Up By: DEANO WA - Wednesday, Nov 26, 2008 at 10:50

Wednesday, Nov 26, 2008 at 10:50
definately, keep going with your experiment, it will be interesting to know the results, but i feel in the end you will (depending on how long you wish to run the system/ambient temp/how often lid is opened etc)) will require at least 1 125w if not 2. i set mine up so the panel is removable with a long (10m) extention lead of 6mm sheathed twin core wire so i could take the panel off the roof while the car was camped under shadey tree and the panel in the sun keeping it facing 90' to the sun.
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Reply By: Numpty S - Wednesday, Nov 26, 2008 at 10:27

Wednesday, Nov 26, 2008 at 10:27
I agree with what the others have said, but FWIW, when I first purchased my Engel, (about 4 years ago) I tested it's battery consumption by running it continuously for 72 hours on the one battery in varying conditions, and the battery still had enough power to start the car. I still have the Engel and am confident when camping that I will get at least 2 days from each battery without compromising the vehicles starting ability.
AnswerID: 336945

Reply By: Member - Redbakk (WA) - Wednesday, Nov 26, 2008 at 10:31

Wednesday, Nov 26, 2008 at 10:31
Start taking records of voltages every hour and continue your experiment with your current set up....remember normally you would be running the vehicle often enough each day to add to this mix....You may be on to something however a slight change in solar panel size may be all you need...ie buy 1 or 2 more solar panels of the same size to adjust your set up and keep reporting back to us with your progress.

Keep going and don't pay attention to those that would condemn your efforts so far declaring them insufficient etc....ignore them and keep going.....I think we over design our systems and so waste money...you could be onto to something...we eagerly watch and wait.

Always remember KISS.

Good luck.
AnswerID: 336947

Reply By: bruce - Wednesday, Nov 26, 2008 at 10:43

Wednesday, Nov 26, 2008 at 10:43
Yes you are deluding yourself , you state yourself that the fridge is using 4amps and the panel is putting in 600mamps...we have the same fridge and use a 85w panel...even this , if we get a bit of cloud struggles to keep up...the old story...you must put back into a battery what you take out of it whether it be by solar panel , 240v charger or whatever...cheers
AnswerID: 336949

Reply By: Member - Porl - Wednesday, Nov 26, 2008 at 10:53

Wednesday, Nov 26, 2008 at 10:53
Well you know if the Waeco has its vent beside the jeeps rear air-con vent and the air is pretty icy and the fridge is full and the outside ambiet is damn cold and the solar panel gets full sun all day long and somehow at night gets some charge from something, these things might be possible ....
AnswerID: 336951

Reply By: MartyB - Wednesday, Nov 26, 2008 at 11:03

Wednesday, Nov 26, 2008 at 11:03
Steve,
Keep your test going to work out how long your fridge will run in this setup. Try & use the fridge similar to how you would when camping. Then you will know how long you can camp without having battery problems.
I did this with mine and know that one 90w panel will run my engel for more than a month. When I camp I run 2 engels plus fluoro lights with 2 90w panels charging the batteries. I know that with this setup I am taking more out than I putting back in but this will last for a week without flattening the battery too much.
from Marty.
AnswerID: 336953

Reply By: Mandrake - Wednesday, Nov 26, 2008 at 11:03

Wednesday, Nov 26, 2008 at 11:03
OK - a bit more information for all that are interested ...
This setup is not connected to the starter battery ( yet ) ..
Its been running for 30 plus hours and the voltage drop has only been from 13.3 ( full ) last night at sundown it was 12.88 v and to 12.76 v a while ago ... so its dropping but quite slowly ..
The fridge uses 4 amps but only for 15 minutes or so at a time .. in between the 15 watt panel recharges what the Waeco has sucked out of it - BUT as theres no sun at night eventually the system will run out of power ... This much I do know the only thing is I expected it to run out much sooner ...
I'll pop a photo of the rig in here later which shows the control panel that I am monitoring with .. I'm amazed that it all works !!

So I'll keep updating this thread until the Waeco shuts down or I
get a voltage of around 11.5 volts - so I don't damage the battery
too much ...

Thanks for the comments and keep watching this space !!

Cheers

Steve
AnswerID: 336954

Follow Up By: Member - Porl - Wednesday, Nov 26, 2008 at 11:40

Wednesday, Nov 26, 2008 at 11:40
and what's inside, just the paddle pops, and are you opening it regularly? and what's you ambient temp outside?
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Reply By: Mandrake - Wednesday, Nov 26, 2008 at 12:09

Wednesday, Nov 26, 2008 at 12:09
Midday update
12.62 volts - 750 mAmps from sun ..
Ice blocks on the bottom still frozen near to lid are a bit squidgy !!
Fridge says -6 C ... Back of Jeep around 30 I'd say ..( not measured as thermometer is at home .. dammit )
So I'm still losing voltage slowly ...
AnswerID: 336959

Follow Up By: oldtrack123 - Wednesday, Nov 26, 2008 at 21:40

Wednesday, Nov 26, 2008 at 21:40
HI Mandrake
YOU are not a magician after all , the melting ice blocks are suppling the energy that your fridge will have to supply once they have completly melted.
It would be a totally differant story IF you had no ice blocks in it OR put in something @ambient temp from time to time to more closely reasemble actual use.
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Reply By: Lucko - Wednesday, Nov 26, 2008 at 13:46

Wednesday, Nov 26, 2008 at 13:46
Mandrake. I too have a Waeco 50 but mine is successfully running as a freezer on solar. A 130W panel on the roof through a 10A controller to a 120AH battery. Last trip (about 7,000Ks) it worked very well. Overkill perhaps, but I wouldn't like to see my frozen goodies go off! At least if your experiment fails, it will give you valuable insight into just what you do need.
Mark
AnswerID: 336967

Reply By: Mandrake - Wednesday, Nov 26, 2008 at 14:01

Wednesday, Nov 26, 2008 at 14:01
OK - the good news is the experiment was a success - the bad news is I need to recharge ...

Just checked and the voltage is down to 11.63 v - so I had to switch off the fridge and let the panel work in the available light
until I get home ...
However it worked for 42 hours and might be OK for another 2 hours which means overnight stops without power should be OK
as long as I can recharge within the time frame .. Might buy another panel and do this again to see if the volts can go up
between fridge cutins...

Thanks for all comments good bad or otherwise - I have learnt a lot ...
Cheers

Steve
AnswerID: 336969

Follow Up By: Member - Porl - Wednesday, Nov 26, 2008 at 14:32

Wednesday, Nov 26, 2008 at 14:32
or abandon the icy poles and just run at 5C ...
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Follow Up By: Wazza - (Vic) - Wednesday, Nov 26, 2008 at 15:26

Wednesday, Nov 26, 2008 at 15:26
Steve,

Now FULLY charge the battery up and try the experiment again with as close to the same conditions as you can. This time do not connect the solar panel. You will probably still get 37 hours out of it. My guess anyway.

Wazza.
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Follow Up By: oldtrack123 - Wednesday, Nov 26, 2008 at 21:52

Wednesday, Nov 26, 2008 at 21:52
HI Mandrake
"Wazza - (Vic) posted:
Steve,

Now FULLY charge the battery up and try the experiment again with as close to the same conditions as you can. This time do not connect the solar panel. You will probably still get 37 hours out of it. My guess anyway.

Wazza."
Yes do as Wazza says .
Then do another test but without the ice blocks, being used to help maintain cold[ ie same as an esky.]
As Wazza is suggesting the 15 watt panel is doing virtually NOTHING to charge the battery.
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Follow Up By: oldtrack123 - Wednesday, Nov 26, 2008 at 22:01

Wednesday, Nov 26, 2008 at 22:01
Hi Mandrake
If you FREQUENTLY take your battery down to that level it is FLAT & WILL HAVE A VERY SHORT LIFE.
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Follow Up By: Goona - Wednesday, Nov 26, 2008 at 23:18

Wednesday, Nov 26, 2008 at 23:18
Correct me if I am wrong but a 15 watt solar panel is putting in at peak power just over 1 amp i.e 15w / 12volts = 1.25amps. Now if the fridge was using 4 amps as stated but for only 15 mins during each hour then this is only pulling 4 amps for the hour so effectively you are losing 3 amps per hour. So battery capacity would be total amps / 3 / hours and then 1 flat battery. Agree you will need at least an 80W solar panel but even this will not be enough to keep fully charged as there is now sun at night and you will not be getting full power all day. Just a question though the Waceo seems very heavy on the power consumption

Goona
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Follow Up By: oldtrack123 - Wednesday, Nov 26, 2008 at 23:53

Wednesday, Nov 26, 2008 at 23:53
Hi Goona
"Goona posted:
Correct me if I am wrong but a 15 watt solar panel is putting in at peak power just over 1 amp i.e 15w / 12volts = 1.25amps"

A minor correction the panel output is not calculated @ 12v but at a higher vots depending on its design to supply max output , usually around 17v,so actual max amps in normal sunlight [ not off highly reflective clouds etc ]would be about 700mamps [0.7amps]. actually situation is even worse than you suggest
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Follow Up By: Goona - Thursday, Nov 27, 2008 at 19:31

Thursday, Nov 27, 2008 at 19:31
Oldtrack123,

I stand corrected but doesn't this go through a regulator which then drops it below 14 volts to protect your battery from over charging?

Goona
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FollowupID: 604847

Follow Up By: oldtrack123 - Thursday, Nov 27, 2008 at 21:52

Thursday, Nov 27, 2008 at 21:52
Hi Goona
The regulator is merely a switching device which is contolled by the battery voltage much the same as standard car reg ..Apart from about 0.5v loss across its circuitry it does not reduce voltage.
Like many power supplying devices , solar panes have an load versus voltage characteristic curve ,put simply, high open circuit voltage, then dropping under load.
Most solar panels suitable for 12v battery charging have around 21v open circuit dropping rapidly to about 17v @ their rated output.[ watts ]This is why a reg is necessary , without one the batts could be charged well above 15v causing serious damage to them & possibly to any connected equipment.
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Reply By: Mandrake - Wednesday, Nov 26, 2008 at 15:35

Wednesday, Nov 26, 2008 at 15:35
OK - everyone at work thinks I've gone mad ( completely ) as I keep nipping downstairs with me multimeter in hand ....

OK - change temp to 0 and leave the panel unplugged - sounds like a plan ...

They'll be sending for the "shrink" at work soon ...

Then I could have a few weeks off and head out someplace

Good plan --- hahaha ..

Cheers

Steve
AnswerID: 336974

Follow Up By: Axel [ the real one ] - Wednesday, Nov 26, 2008 at 15:44

Wednesday, Nov 26, 2008 at 15:44
Got just what u need in the trader ,
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Follow Up By: Member - Porl - Wednesday, Nov 26, 2008 at 17:06

Wednesday, Nov 26, 2008 at 17:06
we have something in common then. I have accumulated a collection of batteries and multimeters since I started coming to this forum ...
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Reply By: Steve Ellis - Wednesday, Nov 26, 2008 at 19:30

Wednesday, Nov 26, 2008 at 19:30
Goodonyer mandrake. A practical test with a satisfactory outcome. A real pity that sometimes that is not the case.
AnswerID: 336995

Reply By: Maîneÿ (wa) - Thursday, Nov 27, 2008 at 09:18

Thursday, Nov 27, 2008 at 09:18
Steve,
As you say, you unplug the panel before testing, but you don't wait the recommended 2 hours, so your Voltage numbers are misleading 'surface voltage' readings of the battery.
As others have said, you need to 'replace' into the battery what the fridge 'removes' from the battery over a set period of time, being either 24 Hrs or weekly. Voltage checks done at earlier times do not allow for the night time when no power is replaced at all, while the fridge will still take power with-out the battery being recharged.

The 15 Watt Solar panel simply trickle charges the battery by comparison with a Solar panel that's capable of running the fridge 24/7 with-out any attention at all.

But it's good to see you have an interest in Solar power, however I wouldn't recommend getting another small Solar panel but a panel of sufficient capacity, based on your intended battery usage.

Mainey . . .
AnswerID: 337048

Reply By: Mandrake - Thursday, Nov 27, 2008 at 10:40

Thursday, Nov 27, 2008 at 10:40
Misfortune struck ....
Late yesterday while testing the voltage I managed to short across a cig lighter socket and pretty sure I have fried the solar controller output circuit ... my 20 amp circuit breaker allowed it to happen - now changed to a 5 amp one and tested it !!! . There is no voltage coming out of the Aux terminals !!

Anyway tonight I will investigate thoroughly ( with due probing care ) and re-wire etc etc etc......

Again my thanks to all contibutors and readers it has been a learning experience for me and well worth it if it prevents a future catastrophe ...

Cheers

Steve
AnswerID: 337062

Reply By: Ron173 - Thursday, Nov 27, 2008 at 11:24

Thursday, Nov 27, 2008 at 11:24
G'Day Mandrake,

As Mainey says, good to see you have an interest in this stuff, and its good to 'play' in our back yards to see what works.

A 15w panel is really only good to trickle charge.

(I use one on my boat to keep battery topped up between uses, thats about their limit)

If your going to be serious about it, theres no free lunch, you gotta get the $$ out n get a dual battery setup, with a decent panel / regulator to recharge with.

Also in 8 of 15 above you say:-

"The fridge uses 4 amps but only for 15 minutes or so at a time .. in between the 15 watt panel recharges what the Waeco has sucked out of it "

I'm sure you can now see that the 15w panel cannot possibly recharge what the waeco has sucked out of it.

By the time you muck about with extra small panels etc, your outlay would be better directed to a good solid system.

Buy the best battery and biggest panel you can comfortably afford, you will not look back.

Good luck

Ron
AnswerID: 337069

Reply By: Mandrake - Thursday, Nov 27, 2008 at 12:19

Thursday, Nov 27, 2008 at 12:19
Image Could Not Be Found

Above is the front panel of the battery box in the back of my jeep ... Top 2 sockets are merit and standard cig outputs .
under neath is a 5 amp circuit breaker
under that the solar controller ..
under that the input sockets for solar and charger..
At right side top - Ammeter for output
middle voltmeter on battery
bottom ammeter on input ... 700 mA at the moment in full sun
...
Steve
AnswerID: 337082

Follow Up By: Maîneÿ (wa) - Thursday, Nov 27, 2008 at 19:21

Thursday, Nov 27, 2008 at 19:21
Steve,
These +/- ammeters will show you the total load or charge amperage on the battery, they will give you an accurate reading of what's going into or out of the battery instantly at a glance.
There is no need to look at your charge meter and at your load meter, then adding together to get the total either going into or out of your battery.

This metre shows which direction current is going instantly.

Example only;
(no direct comparison should be made to any battery or fridge, either living or deceased, and no points either for or against will be considered as justifiable)
If your putting into the battery 2 Amps and the fridge is also running it may show you are using [loosing] just ~0.5 Amps)

Image Could Not Be FoundMainey . . .
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Follow Up By: oldtrack123 - Thursday, Nov 27, 2008 at 22:03

Thursday, Nov 27, 2008 at 22:03
Hi Mandrake
I suggest that if you need to replace the solar reg you by a higher rated one, 10amp will support 2x80w panels [max 9amps approx in normal full sun] your 5amp model is ok for 1x80w panel.
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Reply By: Mandrake - Thursday, Nov 27, 2008 at 19:37

Thursday, Nov 27, 2008 at 19:37
Mainey ,

What a great invention !! Wish I had known about this earlier
could have saved a bit of hole cutting ...

Thanks - back to Jaycar !!

Cheers

Steve
AnswerID: 337130

Follow Up By: Affordable Batteries & Radiators - Thursday, Nov 27, 2008 at 20:55

Thursday, Nov 27, 2008 at 20:55
Mandrake

I prefer your setup.

The meter Mainey shows won't give you the solar input and load as a separate reading as you now have.

Keep it the way you have it.

Regards

Derek.
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Follow Up By: Maîneÿ (wa) - Friday, Nov 28, 2008 at 01:13

Friday, Nov 28, 2008 at 01:13
The meter I've shown is just one meter of a series I use, as I've said it shows if you are actually 'gaining' or 'loosing' current to/from your battery, that's the only thing you need to know instantly, it's simple and it's accurate.

The Steca Solar regulator gives very clear and concise Solar output and also load on it's LCD screen.

The individual Voltage meter is only going to show the "Surface Voltage" during the day anyway, which is not the true battery voltage, so is a wast of time unless your prepared to wait for a few hours after charging/discharging for the chemical reaction to subside.

Battery 'State of Charge' is clearly shown on the Steca Solar regulator, if you need to know that, all these gauges and their relevant numbers are shown working in "my profile"

Mainey . . .

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