Charging an AGM battery
Submitted: Saturday, Mar 07, 2009 at 14:56
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Member - Teege (NSW)
I have a 300 watt pure sine inverter. I am thinking of attaching a a Ctek smart charger to it to charge a 120 ah AGM battery while on the move. Would this setup work if the inverter was simply plugged into the cigarette lighter or should I have it hard wired to the battery. Please don't be too technical with me, I am an absolute dunce when it comes to electricals. My idea is to set up the battery in one of those elcheapo battery boxes with their own power outlets and have a portable power supply when camping. On packing up attach the charger to the battery and top up at least some of the charge while driving.
teege
Reply By: George_M - Saturday, Mar 07, 2009 at 15:17
Saturday, Mar 07, 2009 at 15:17
Hi teege
Any advice from me on this subject may be a case of the blind leading the blind (lol) - but why wouldn't you simplify things and upgrade the wiring to your rear power outlet, and simply connect the battery to that?
I have a slightly different setup, in that I have a separate circuit running to the rear through some sort of controller fitted at the main battery. When stopped I use the inverter to charge those things that need it, otherwise I run lights and stuff direct from the outlets on the portable battery.
George_M
AnswerID:
352741
Reply By: Peter_n_Margaret - Saturday, Mar 07, 2009 at 15:42
Saturday, Mar 07, 2009 at 15:42
The alternator direct will give you quicker bulk charge, but will only get to about 70% full.
The inverter and Ctek as you describe, will give you a much 'fuller' charge to your AGM, but you don't say how big the Ctek is.
The next alternative is to add a Redarc between the 2 batteries and use the Ctek as
well. This will give you the best of both worlds.
Cheers,
Peter
OKA196 Motorhome
AnswerID:
352746
Follow Up By: Member - Mike DID - Saturday, Mar 07, 2009 at 17:25
Saturday, Mar 07, 2009 at 17:25
AGM batteries will charge to 100% from 13.8 volts - the long-term output from an Alternator.
Look at any AGM datasheet.
FollowupID:
620915
Follow Up By: Peter_n_Margaret - Saturday, Mar 07, 2009 at 17:36
Saturday, Mar 07, 2009 at 17:36
Quite right in theorty Mike, but it does take a LONG time, because the alternator is a constant voltage devise. As the AGM gets up around 70%, the voltage difference is very small and charge rate is tiny.
The Ctec is a multi stage constant current devise and will top up the AGM much faster.
Cheers,
Peter
FollowupID:
620916
Follow Up By: Member - Phil G (SA) - Saturday, Mar 07, 2009 at 17:41
Saturday, Mar 07, 2009 at 17:41
Peter,
I'll back up what Mike has said because I've measured it.
On several occasions I've returned
home from a trip and disconnected the 100Ah AGM, and then hooked it up to a CTek to see how much more charge it will take. Answer is bugger all. Initial current has been no more than about 2 amps and using an Eflite Power Meter, its taken no more than 1.0 Ah before moving onto float.
I have a standard Toyota Alternator which regulates to about 13.8V on cool days.
FollowupID:
620917
Follow Up By: redeye141 - Saturday, Mar 07, 2009 at 18:58
Saturday, Mar 07, 2009 at 18:58
Hi there.
I am 100% behind Mike on this one. All telecommunications carriers use AGM batteries for their backup systems. The floating voltage is provided by a constant voltage supply which varies in voltage by XX mV for every degree variance in temperature around 20 deg C. The XX is a manufacturers specification.
I
test discharge them regularly as part of a routine maintenance and they sure look 100% full to me. With age this reduces. A good battery will be at 70% efficient around the ten year point. Others do not reach this point. A lot of this is manufacturer specific.
Garry
FollowupID:
620945
Follow Up By: Member - Mike DID - Saturday, Mar 07, 2009 at 22:07
Saturday, Mar 07, 2009 at 22:07
" its taken no more than 1.0 Ah before moving onto float. "
. . . and you can't assume that the 1.0 Ah has increased the charge level by 1.0 Ah. It may just have been converted to heat, if the battery is at 100% already.
Yes, my testing confirms the same thing, you can charge an AGM to 100% with 13.8 volts.
3-stage is NOT the onlyway to charge a battery to 100% - it's the FASTEST way to charge a battery without shortening its life, but definitely not the only to charge to 100%.
FollowupID:
620993
Reply By: Member - 1/2A - Saturday, Mar 07, 2009 at 15:53
Saturday, Mar 07, 2009 at 15:53
Hi Teenge,
A 300 watt inverter only puts out about 1.5 amps and a agm at 80 % charge can accept 10amps. I feel it would be far better if you charge the the battery via your cars charging system using a cut out solenoid, Anderson plugs and 10 mm. wiring.
Arthur
AnswerID:
352747
Follow Up By: Peter_n_Margaret - Saturday, Mar 07, 2009 at 16:01
Saturday, Mar 07, 2009 at 16:01
"A 300 watt inverter only puts out about 1.5 amps and a agm at 80 % charge can accept 10amps."
Arthur this is very misleading.
A 300w inverter puts out 300W = 1.2A @ 240V = 25A @ 12V.
Cheers,
Peter
FollowupID:
620895
Reply By: Member - Phil G (SA) - Saturday, Mar 07, 2009 at 17:36
Saturday, Mar 07, 2009 at 17:36
Teege,
Interesting responses above :-))
The 7amp CTek charger is the biggest that you could run off a 300watt Inverter. (Input for XS7000 Ctek is listed at 240V @ 1 amp which equals 240 watts).
If you recharge off the Ctek, you'll be limited to 7amps.
If you recharge off the alternator, you'll initially recharge at over 30 amps and this will taper as the battery is recharged.
So I would only use the Ctek when you have access to 240V.
Cheers
Phil
AnswerID:
352776
Reply By: Geoff (Newcastle, NSW) - Saturday, Mar 07, 2009 at 17:40
Saturday, Mar 07, 2009 at 17:40
Hi Teege,
This will work with a Ctek charger up to a theoretical maximum of the 25 Amp model.
Note I said theoretical maximum of the 25 Amp model. In reality with loses you'd be restricted to the 15 Amp Ctek.
The biggest problem as I see it will be when you plug the inverter into the cigarette lighter which I assume from your post is the standard one in the dashboard of your car.
The Inverter will be attempting to draw a shade over 25 Amps at full load. There are no cars made in this world that I'm aware of capable of supplying 25 Amps continuous or intermitent from their cigarette lighter socket!
The factory wiring is just way too small for the job you are planning.
To make this work you'd need to run a dedicated cable of appropriate size back to your starting battery complete with fuses or circuit breakers and a relay to disconnect the inverter when the engine was switched off.
Geoff
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Follow Up By: Member - Phil G (SA) - Saturday, Mar 07, 2009 at 17:50
Saturday, Mar 07, 2009 at 17:50
Gday Geoff,
At full charge, the XS15000 CTek pulls 1.9 amps from a 240V source. I'd suggest a 7amp Ctek would be the limit.
FollowupID:
620921
Follow Up By: Geoff (Newcastle, NSW) - Saturday, Mar 07, 2009 at 18:16
Saturday, Mar 07, 2009 at 18:16
Hi Phil,
I think you may
well be right from a practical point of view.
I just ran the numbers through the calculator at 12 volts.
15 x 12 = 180W
Which should work but if the Ctek book says 1.9Amps at 240V AC for the 15Amp unit then it will have to be the 7Amp Ctek.
Geoff
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Follow Up By: Member - Phil G (SA) - Saturday, Mar 07, 2009 at 22:42
Saturday, Mar 07, 2009 at 22:42
Geoff,
CTek charges at 14.4 and 14.7V and equalises at 16V (not 12V). Then throw in losses and surge on startup, which will trip the inverter.
FollowupID:
621001
Reply By: DaveO*ST-R - Saturday, Mar 07, 2009 at 18:27
Saturday, Mar 07, 2009 at 18:27
Teege,
I have the setup your mention and it works great for me. I have a dedicated power supply with heavy duty wiring (can't remember the sizing) to
the tub in the rear. It is switched via a relay to cut power to the anderson plug when the engine is switched off. On top of the battery, I have a 300W inverter (electrically isolated) and a 6 amp 3 stage charger. I find my 100 a/h AGM receives a full charge (goes into float mode) after about 5 hours driving. Prior to putting in the heavy duty wiring in, I tried it with lighter gauge wire, but the inverter continually protested and would not fire up to run the charger. Problem fixed with the heavier wiring.
Cheers,
Dave
AnswerID:
352782
Reply By: Peter_n_Margaret - Saturday, Mar 07, 2009 at 19:50
Reply By: Maîneÿ [wa] - Saturday, Mar 07, 2009 at 23:44
Saturday, Mar 07, 2009 at 23:44
teege,
You want to " attaching a Ctek smart charger ... to charge a 120 ah AGM battery while on the move ... on packing up attach the charger to the battery and top up at least some of the charge while driving "
Take your vehicle to a smart auto leccy
ask him to
test the *Alternator output* for you!
You want to charge a 120 ah AGM, so the battery will NOT be 'dead' when you pack up in the morning and your about to go driving again!
Forget the hassles of extra charging via the Inverter, your alternator (if it's working correctly) will charge the AGM with-out problems, so many MEMBERS here on EO have proven it time an time again!!
Check for your self, run your fridge for at least 24 hours, then turn it OFF in the morning.
A few hours later
check the battery voltage BEFORE you start the engine, to eliminate false surface voltage readings.
Go for a drive for just 30 mins and recheck the AGM voltage 3 hours later.
(please post your voltage results)
Mainey . . .
AnswerID:
352847
Reply By: Axel [ the real one ] - Sunday, Mar 08, 2009 at 10:04
Sunday, Mar 08, 2009 at 10:04
In effect what you propose is a system that will work but ,and its a big BUT , it is a very poor use of power ,, vehicle alternator to inverter to Ctek to battery = 13.8v to 240v to 13.8v to battery , , inverter generates heat =power lost , 7amp Ctek also generates heat = power lost ,,,,, a better alternative is a dual battery controller [ Redarc / Piranah ect] mounted under bonnet near starting batt and running 8mm sq pos and neg wire to a 50amp Anderson plug to same plug at your proposed portable battery box , save your Ctek for
home / dedicated 240v power supplies ,,, less complicated , less equipment to go wrong and a f
ully charged battery.
PS. another "bad" aspect of the system you propose is that when you are on the move /stop/ start the inverter and Ctek are also subject to stop /start ...... not so good for either unit or the battery that you are trying to charge as the Ctek will need resetting and or go through all its differing voltage stages every time you stop / start even if only for a min or two.
AnswerID:
352878
Reply By: Member - Teege (NSW) - Sunday, Mar 08, 2009 at 19:00
Sunday, Mar 08, 2009 at 19:00
Thanks guys.
I think the overall consensus is that my suggested system is not ideal. I am leaning towards the suggestion by Axel and others . I guess that having the inverter I thought I should be using it. But it will certainly come in handy for other purposes.
Thanks again
teege
AnswerID:
352958