Saturday, Jul 04, 2009 at 09:53
Gday Rob,
You were right when you said the underbody heat has caused it, but the Full River AGMs are current limited, and I expect yours has been getting way too much current. A maximum charge current of 16amps is listed in the specs for your battery:
HGL-80 specs
To explain:
#1 Temp under the bonnet is greater than 25 degrees, and a warm battery has a lower internal resistance and will take a lot more current than a cold battery. Your alternator's regulator has limited temperature compensation.
#2 Your voltage will be regulated at just over 14 volts most of the time. Even if the battery were cold, at this voltage, the current would probably get up over the 30 amp mark if the battery had been used overnight.
#3 Your batteries sit next to one another under the bonnet - the cabling is very short - there is pretty much no voltage loss, so the AGM gets full voltage and max current.
#4 You live in Qld - warm temps shorten the life of any battery.
For the reasons above, I only ever put conventional cranking batteries (never Calcium or maintenance-free) under the bonnet - usually Exide Extremes or Century Overlanders.
An AGM is best in the back of the truck so it never gets warmer than the ambient temp, and the longer cabling required to reach it, will limit the maximum current that can be delivered.
The limited charging current is the downside to the cheaper AGMs and is usually responsible for their early death. 16amps is really low. The 100Ah Remco is a cheapy, and is allowed 30amps. The more expensive AGMs have no limit.
Sorry I have no clues on how to fix your battery.
Cheers
Phil
FollowupID:
640247