Crash gearboxes & double de-clutching
Submitted: Tuesday, Nov 17, 2009 at 21:53
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Rick (S.A.)
I wonder how many of us grew up with these features/techniques as standard?
I imagine to some it's gobbledegook; so a crash gearbox is one without synchromesh.
You operated it by depressing the clutch, moving the gearstick into neutral, and managing the revs (with the use of the accelerator if changing down) so that on next de-clutch (i.e. depressing the clutch again) you selected the required gear. Hopefully it slid in effortlessly - without a "crash".
Easier said than done in the early stages of learning the technique.
It's probably like riding a bike or shearing a sheep - you'll never forget the technique even though you might not have practised it for years.
Cheers
BTW, I learnt in a 1926 14/40 Vauxhall when I was a teenager in the 1960's, with the old man coaching me.
Reply By: GerryP - Tuesday, Nov 17, 2009 at 22:17
Tuesday, Nov 17, 2009 at 22:17
Hi Rick,
Many years ago, when I was an apprentice, we used to run EH Holden station wagons as service vehicles. These, of course, had 3 on the tree with no synchro on first, so it was either come to a complete stop or double de-clutch to get into first.
Well, a competition soon started to see who could get it in low gear at the fastest speed without a "crunch". I am proud to admit, that I held the record at 35 mph!
Wonder if the boss ever found out?
Cheers
Gerry
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Follow Up By: splits - Wednesday, Nov 18, 2009 at 12:50
Wednesday, Nov 18, 2009 at 12:50
Gerry
As an apprentice at a Holden dealer in the 1960s, I was also involved in competitions involving EH Holdens. It was to see who could replace chipped first gears the fastest. We had so many of them that it was common for all apprentices to start the day's work with a gear box overhaul.
Drivers trying to shift back to first while moving was the cause of the problem. Earlier Holdens did not seem to suffer from it but the EH was a nightmare with its pocket size gear box and particularly with the 179 engine.
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Reply By: dbish - Tuesday, Nov 17, 2009 at 22:39
Tuesday, Nov 17, 2009 at 22:39
Hi Rick when i worked as an ETSA linesman in thelate 60s the trucks we drove were all crash gearbox, In theearly 80s had a Bedford motor home with Perkins 6.354 & international 5 Spd crash gearbox . Cheers Daryl
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Reply By: Notso - Tuesday, Nov 17, 2009 at 22:45
Tuesday, Nov 17, 2009 at 22:45
I did my first 4WD/Offroad course in a 6WD Studebaker, full crash box, what a truck. Six cylinder side valve.
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Reply By: disco driver - Wednesday, Nov 18, 2009 at 01:40
Wednesday, Nov 18, 2009 at 01:40
Rick,
I agree with your thoughts that once you've learned how you never forget.
My first car was in 1958, an Austin 7 of 1927 vintage, not only did it have a crash box, the total clutch travel was less than 1/2" and the gearbox shift pattern was back to front. 1st gear was toward you and down, 2nd was way to the left and up and top was way tothe left and down.
Was a nice little car to drive but a bugger to stop with it's tiny 6"x1" rear wheel brakes only.
As far as crash boxes go can anyone remember the early 50's Ford trucks with the spur cut gearbox. No synchro and unless you got the revs right the only option was to stop and start again from 1st.
Another that was a bit of a challenge to drive was the 4x4 and 6x6 Army International AACO's witrh a totally different gearshift pattern from normal trucks. From a fading memory they were a crash box too.
A lot of the 50's english (Guy's. Foden, Leyland etc) wagons or lorries, as they called trucks all had crash g/boxes which weren't too bad to shift as long as one took it slow.
Anyone who cut their teeth on a Landrover Series 1, 2 or 2A soon learned to double declutch in heavy going.
Gee this brings back memories of things I've driven over the years.
Disco.
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Follow Up By: Rick (S.A.) - Wednesday, Nov 18, 2009 at 09:35
Wednesday, Nov 18, 2009 at 09:35
Disco,
I
well recall driving the series 1, 2, 2A Landies. I was able to start in 1st low range and go all the way up to 4th high range and back down again to 1st low range without using the clutch. Had to concentrate a bit, however it was do-able - as long as you took it steady.
Cheers
FollowupID:
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Reply By: Member - Bucky - Wednesday, Nov 18, 2009 at 04:25
Wednesday, Nov 18, 2009 at 04:25
Rick
I drove a mates old Dodge, semi trailer all loaded, up the big
hill out of Grassy Port, on King Island, in the late 70's....Crash Gearbox that I had not yet mastered, and a disaster waiting to happen.
Double clutching down a gear, 3/4 way up and it schyte itself..Opps I missed the gear.....big time !
Had to back her down in "angel" to the nearest run off....
Not good, I tell you, but a lesson
well learnt.
Thank god it was not in a populated area.
Close call .?....you bet ya !
Cheers
Bucky
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Reply By: Member - Mfewster(SA) - Wednesday, Nov 18, 2009 at 07:27
Wednesday, Nov 18, 2009 at 07:27
You are forgetting the real fun bit. Heel and Toeing. ie, using the heel (actually, usually the lower sole, to operate the brake while at the same time dabbing the go pedal to rev the engine while double declutching with the left foot on the clutch. This meant you could be slowing the car with both brakes and gear changes at the same time. More sporty cars had the accelerator sitting a little higher than the brake to make this easier.
This is also a still useful skill in a manual 4wd so you can hold the car with brakes and rev engine and change gears at the same time. Very handy when starting up a steep slope. No handbrake required.
I read rfecently that one of the ultra expensive sports cars now double declutches, very quickly, electronically when it changes down, which sounds very impressive through its loud exhaust system.
Funny that Op should mention double declutching in a 1926 Vauxhall. I can't remember the year of it now but a Vauxhall, ( think it probably was a late 30's model) an one of my earliest cars, was where I got a lot of my early heel and toe/double declutch expwerience. In my case, it was essential because the brakes were prettyy poor. Car also had a gearbox that went directly into the selectors. A couple of times a week the end of the gear lever seemed to get lost in the selectors and we had to get the cover off the box, remove grarstick, get selectors back into neautral position, insert end of gearstick and bolt top back on. Could do it in about 10 minutes, in traffic, eventually.
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Follow Up By: Rick (S.A.) - Wednesday, Nov 18, 2009 at 09:31
Wednesday, Nov 18, 2009 at 09:31
Further to heel / toe: for many years in some vehicles the accelerator was in the middle. That is, clutch on left, accelerator in the middle, brake on the right.
I certainly have driven in cars configured like this - I owned one for 15 years.
Its is my understanding that Formula One cars were set up like this for many years also.
Cheers
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Reply By: Member - Axle - Wednesday, Nov 18, 2009 at 08:39
Wednesday, Nov 18, 2009 at 08:39
G/Day Rick
I went for my C/class license in a j series 8t bedford tipper. with a five speed crash box & two speed diff. The ol inspector took me down a
hill that was so bloody steep!, and then dropped the big clanger, "Change back to first gear son with out putting your foot on the brake" ...I thought Yeah right", so with a million revs and a mad double shuffle i got it in, only to lock the back wheels up and near put the ol bloke thru the front window...lol. never forget that!!.
Cheers Axle.
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Follow Up By: Geoff (Newcastle, NSW) - Wednesday, Nov 18, 2009 at 21:02
Wednesday, Nov 18, 2009 at 21:02
Axle,
Are you sure we aren't long lost brothers?
Dad's mate owned a J Series Bedford, dad borrowed it one weekend when I was a
young fella.
Of course, dad being dad decided if the
young bloke couldn't drive a J Series the day before then there was no time like the present to learn!
So, that was my first introduction to crash boxes.
Spins people out when I still do it today in the Troopy on the down change. Funny part is it's actually harder for me not to do it now.
It's so deeply ingrained it's almost like breathing!
I'm currently teaching my 17yo daughter to drive and her being a member of the "now" generation she's struggling with the idea of slower gear changes are very often faster!
Geoff
| Geoff,
Landcruiser HDJ78,
Grey hair is hereditary, you get it from children. Baldness is caused by watching the Wallabies.
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FollowupID:
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Reply By: reversemulletman - Wednesday, Nov 18, 2009 at 08:52
Wednesday, Nov 18, 2009 at 08:52
Used crash boxes when I was in the Army. The 6WD Macks that are still in use today are 5 speed boxes with a high low transfer case. Gives you an appreciation on an engines characteristics. During the 1990's I worked for another government agency where we had a Hilux and an 80's series Land Cruiser to get around in. Both diesels. Some of the co workers couldn't understand how I could drive them around without using the clutch. While on the subject, can anyone tell me if thats a good or bad thing to do clutchless shifts in a synchro box?
AnswerID:
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Follow Up By: Member - MUZBRY(Vic) - Wednesday, Nov 18, 2009 at 09:03
Wednesday, Nov 18, 2009 at 09:03
Gday
I drive my old nissan quite often without useing the clutch.
Murray
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Follow Up By: Ray - Wednesday, Nov 18, 2009 at 10:59
Wednesday, Nov 18, 2009 at 10:59
I drove my F150 from
Dongara to
Joondalup once after the clutch packed up. I pulled away from any traffic lights with the starter motor. All things aside, when I was doing my nachos, we were driving old Bedfords with crash gearboxes and one of the tests was to drive without using the clutch.
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Follow Up By: reversemulletman - Wednesday, Nov 18, 2009 at 11:08
Wednesday, Nov 18, 2009 at 11:08
Nachos? I'm thinking "what's a tasty and easy to make mexican snack got to do with crash boxes?" It took a few minutes but I'm up to spped now :)
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Follow Up By: Madfisher - Wednesday, Nov 18, 2009 at 13:47
Wednesday, Nov 18, 2009 at 13:47
On any Syncro truck today they tell you not to do clutchless changes, so I would say you should use the clutch on any syncro box. The syncros are always working against you slowing the gears so makes it harder to match revs. But on roadrangers it is a piece of cake if you get it right lol.
Cheers Pete
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Reply By: mikehzz - Wednesday, Nov 18, 2009 at 09:41
Wednesday, Nov 18, 2009 at 09:41
When I was 17, took a part time job loading trucks in holidays. A semi driver taking my mate and I to a job didn't use the clutch at all unless putting it in 1st from a stop. My mate and I had to try that in our old cars. After a few crunches we got it right. If you knew the revs for the gear then you didn't need the clutch. No tacho though in those days....didn't even have blinkers OR stop lights. Who remembers hand signals?
Mike
AnswerID:
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Reply By: Member - Shane D (QLD) - Wednesday, Nov 18, 2009 at 10:12
Wednesday, Nov 18, 2009 at 10:12
This is on youtube, It shows how to drive a
B model Mack that has a 5 x 4 gear box
This particular truck is in America, but the one's in Australia where the same except for being RHD and where common in the late 60's.
If you look carefully at his left leg there's clutch used at all.
Shane
AnswerID:
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Follow Up By: Madfisher - Wednesday, Nov 18, 2009 at 13:56
Wednesday, Nov 18, 2009 at 13:56
Makes a roadranger look like a piece of cake lol
Cheers Pete
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Follow Up By: Member - Richard H (NSW) - Wednesday, Nov 18, 2009 at 16:09
Wednesday, Nov 18, 2009 at 16:09
I've seen better than that in a Mack. Using both hands to change both gear boxes at once.
One arm through the steering wheel.
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Follow Up By: Member - Pesty (SA) - Wednesday, Nov 18, 2009 at 16:35
Wednesday, Nov 18, 2009 at 16:35
Only had the chance to drive a b model mack once, wasnt long enough to get the hang of it, easy to forget which gear your in LOL
Cut my teeth in early bedfords and austin trucks, spent a lot of time in a pug nosed austin with the windows at your feet and his older brother, early fords and acco with roadranger.
Certainly is a case of getting to know your rig.
Our hino fire truck has a worn 2nd gear synchro, and its a bitch, think its a harder job to double clutch a synchro gearbox than a crash box.
Good post Rick, brings back memories.
Pesty
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Follow Up By: pop2jocem - Wednesday, Nov 18, 2009 at 21:32
Wednesday, Nov 18, 2009 at 21:32
Yep, remembering which gear you are in with a Mack Quadraplex box was bad enough, shifting both sticks at once was an art form lol
Cheers Pop
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Reply By: Isuzumu - Wednesday, Nov 18, 2009 at 10:56
Wednesday, Nov 18, 2009 at 10:56
I joined the Army in 1972, I was 17, 7 stone wringing wet and after recruit training was told I was going to become a driver in RAASC (Royal Australian Army Service Corp) was put into the drivers
seat of an International Mark V 6X6, 6 cylinder petrol motor and that how I learnt to drive. After driving these monsters, no power steering either, I could change up the box from low range to high 5th with out using the clutch, gee we had some fun in them. Actually drove one to
Cape York, we opened up the Telegraph track as the turning circle was so large. This brings back some memories.
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Reply By: Member - Bushpig - Wednesday, Nov 18, 2009 at 11:00
Wednesday, Nov 18, 2009 at 11:00
I spent about 20 years driving interstate coaches starting in the 80'sall with crash boxes, Spicer etc
Loved the challange of not crunching gears and was able to change not using the clutch. I loved them. Miss the the old boxes.
Cheers Jack
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Follow Up By: Dave B ( BHQ NSW) - Wednesday, Nov 18, 2009 at 11:44
Wednesday, Nov 18, 2009 at 11:44
And they all had back to front shift patterns Jack.
Dave
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Follow Up By: AlanTH - Wednesday, Nov 18, 2009 at 13:58
Wednesday, Nov 18, 2009 at 13:58
I took the PSV (Public Service Vehicle) test to drive buses back in the UK around the mid sixties in a Bristol bus with a crash box. Boy did driving that thing make me sweat!
Taking off from a bus stop facing up a
hill the examiner would stand outside watching that you didn't roll back even a fraction and if you did it was an instant "FAILED".
And from take-off in 1st it was a very quick snatch back into 2nd when the engine was howling fit to bust and if it didn't go, you started again.
Became second nature after a while but took a bit of getting used to.
Alan.
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Follow Up By: get outmore - Wednesday, Nov 18, 2009 at 14:46
Wednesday, Nov 18, 2009 at 14:46
was that in those Denning busses 2 stroke v8s etc?
back in the days when people didnt care so much some of the drivers would really make them fly. last pick up was
kimba then flat out to pt
Augusta so they could kick back for longer at pt
Augusta before getting to
Adelaide
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Reply By: Rockape - Wednesday, Nov 18, 2009 at 20:16
Wednesday, Nov 18, 2009 at 20:16
It was never D clutch nor D dearbox dat I ever had problems with, it was D brakes. From god forbid mechanical, to heaven forbid vacume, to how long do I wait till this compressor gives me air pressure, to hell I have just broken an air line in the middle of D major
intersection and dem peoples are blowing da horns at me.
Do it easy, if you can't don't blame me cause I am still trying to slow down and it is not my fault I forgot to turn the Jacobs brakes off in your street.
Bloody brakes!!! What bloody brakes
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Follow Up By: Dave B ( BHQ NSW) - Wednesday, Nov 18, 2009 at 21:40
Wednesday, Nov 18, 2009 at 21:40
Reading your comments about the vacuum brake reminded me of the FJ windscreen wipers. They worked
well if you weren't driving anywhere.
Dave
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Follow Up By: GerryP - Wednesday, Nov 18, 2009 at 22:24
Wednesday, Nov 18, 2009 at 22:24
Dave, early model falcons weren't any better. As soon as you touched the accelerator, the wipers stopped!
Gerry
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Follow Up By: Rockape - Thursday, Nov 19, 2009 at 07:23
Thursday, Nov 19, 2009 at 07:23
Those wipers were an engineering masterpiece, good down
hill, just don't push on the go pedal.
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Follow Up By: Member - Russnic [NZ] - Friday, Nov 27, 2009 at 15:06
Friday, Nov 27, 2009 at 15:06
Those old vacuum wipers had there place, taught you not to use a heavy foot.
Back then at least you knew they would sweep the snow away.
A hell of a lot better than a series 1/2 Land Rover that would blow a fuse under a heavy load.
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Reply By: Member - Russnic [NZ] - Friday, Nov 27, 2009 at 14:42
Friday, Nov 27, 2009 at 14:42
At 15 year old I got my drivers license in a 46 Ford Ute.
One of the things I was asked to do was change down from second to first on a downhill, so, brake, clutch, heel on the titty ,the old girl just sucked up first gear, one of the smoothest changes I have ever made, the traffic cop looked at me in astonishment and said OK back up here do a three point turn and we will go back to the
Post Office and I will write out your License, then Hey, no, if you are going to back up the
hill at least show me you can use the hand brake. Just down the
hill was our dozer, as only a brash youth would do , while we are here I asked, can I get my tracked license as
well, can you drive it was the question. Yep I replied I just as
well as I can drive this Ford.
We went back to the small Country P O he wrote out my drivers license and ticked the tracked vehicle box as
well
When I was 11/12 year old I managed to get my Grandfathers 1928 Studebaker going again so we got it cut down to a traytop, it was all crash box so with playing round in the pasture, controlling a skid become automatic along with double declutching. My kid bro that sat beside me ended up a better driver than me he started driving as an 8 yr old.
He is still driving for a business, I just drive for fun.
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Reply By: Member - Russnic [NZ] - Friday, Nov 27, 2009 at 16:45
Friday, Nov 27, 2009 at 16:45
Has any one still with us that has had much experience driving a 6x6 GMC.
Doing my National Service Core Training the brash
young Lt and I ended up at the sharp end of the Control Post while mobile.
We were facing a long climb, moderate to steep, I did suggest, what do reckon, then said this old girl will get us up there in second. Wong, just a few yards off the top the revs were dieing fast, If you have ever driven one off those old girls to change from 2nd / 1st you had to go right across the box, the Lt said you work the pedals and I will work he hand brake, we got quite good.
Much better than the RL Bedfords with the 25 Pounders on the back along with the Scammells that had the big guns in tow.
We sat up on the top of the
hill and just being a driver I polished and checked all those things you do and gave heaps of to those drivers that can't back a single axle trailer down
hill. To be honest doing my operator thing I did hear the Lt say
well we got up here anyway.
It was steep that when the trailer got out of shape if you braked heavy the truck would slide down
hill as
well.
The abuse I got brushed off and then I got promoted,
Give this guy something else to do than drive a Command Post.
It gave the recovery team a good exercise and don't think we even got a shot away.
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