Do I need a battery Isolator?

What I would like to do is to charge my battery pack (115Ah battery in a battery box)which normally gets charged with a ctek 7000 on 240 volt while in caravan parks or at home...
On rare occasions we find ourselves unable to doso for a day or so...Battery is only running a 32l waeco and even after a few days still has over 70% remaining....
On the ute I have a anderson plug which has no isolater contacted but is fused...Use it to run the winch for the boat...Has heavy duty wiring and almost no voltage drop....
QUESTION...Can I hook this to the battery pack while driving...IT WOULD be disconnected after the days driving......so no problems draining the starting battery.....
Vehicle is a new so alternator pumps out a decent charge...
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Reply By: tagisthename - Wednesday, Dec 02, 2009 at 18:08

Wednesday, Dec 02, 2009 at 18:08
OH sorry about the spelling...cut and pasted the draft copy!!!!
AnswerID: 393498

Reply By: ABR - SIDEWINDER - Wednesday, Dec 02, 2009 at 18:39

Wednesday, Dec 02, 2009 at 18:39
I would recommend an isolator.

Read my article on battery power.

Here is an extract:

Isolators
To prevent the starting battery draining from the new connection you need to fit an isolator as well as spike/surge protection and an optional battery monitor. Some isolators have built in spike and surge protection so an external one is not needed, but it is important to know that you have one - most new vehicles have a computer and will possibly be damaged if there is a voltage spike as the two batteries engage and disengage especially at high engine revs when the amperage could be as great as 50 amps at 14 volts or higher. There are 3 basic ways of isolating the auxiliary battery.
Manual Switch
1) You can use a basic battery master switch, which requires opening the bonnet and turning the knob.
2) There is a simple solenoid, which can be fitted with a toggle switch via the ignition to manually engage the charging system.


Automatic Switch
Both these systems work but people tend to forget to switch them on/off and this causes problems especially if the battery is in the caravan and you crank the engine while the switch is on as this can melt the wiring and plugs.

3) So the preferred system is Battery Management or fully automatic system. These consist of voltage sensing relays or "Smart" solenoids. They engage when the engine is running and the starting battery reaches 12.6 volts. They are simple three wire systems and work off the main battery cables between the batteries. There is no need to alter any wiring on the vehicle and they are a fit and forget system!
AnswerID: 393504

Reply By:- Wednesday, Dec 02, 2009 at 19:15

Wednesday, Dec 02, 2009 at 19:15
Yes you can hook your second battery up directly to your main 12V supply.
Keep in mind the following points: during cranking, the current through the starter motor is the sum of the currents from you main battery and the second battery. The amount of the latter depends on some variables, and it could exceed the fuse rating. So it's advisable to have this second battery disconnected while cranking - or you could leave the fuse in doing some experimental cranking and be prepared to replace it with a new one. I hope the fuse is rated lower than the wiring?
Whenever your second battery gets discharged below say 30% before it receives a topup from your alternator, there is a chance that the battery could take in more than its rated maximum charge current, as the new alternator and the heavy duty wiring won't restrict this current.
I'd check the battery specs, for this maximum charging current not to be exceeded is important for good battery health. Again, there are several variables involved which in their sum determine if your second battery will see this excessive charging current or not.
The only way to find out, is again by experimenting. Using an accurate DC current clamp to measure these currents at slightly lower than expected states of discharge @ high ambient temperatures, should help clearing things up.
And last but not least, as soon as you return home or to the park, fully recharge your battery with the mains powered charger of yours (if the c-tek doesn't restrict this...)

I'm sure others will chime in with their first hand recommendations as well, as I'm only seeing things from a battery's health perspective.

If you find any spelling mistakes in my piece, you've permission to keep them :)

Best regards, batterymeister
AnswerID: 393509

Reply By: gbc - Wednesday, Dec 02, 2009 at 19:16

Wednesday, Dec 02, 2009 at 19:16
An isolator would make it foolproof, however if you just start the car before connecting and disconnect prior to turning off it would work.
AnswerID: 393510

Reply By: tagisthename - Wednesday, Dec 02, 2009 at 21:24

Wednesday, Dec 02, 2009 at 21:24
Thanks for the quick response...
Had a look at the battery boxes like the flyer etc....
I believe they are way to big and will look at adding a isolator.That way I can use the existing battery box and leave it connected if I wanted....
Still interested in what others may have to say....

On charging do members who have dual battery systems under the bonnet top up their AGM battery with a 240 volt charger???
(ie ctek or similar) is there a NEED?
AnswerID: 393538

Follow Up By: ABR - SIDEWINDER - Thursday, Dec 03, 2009 at 07:38

Thursday, Dec 03, 2009 at 07:38
I leave my fridge switched on 24 hours a day but only drive about 20 mins per day so yes I charge my battery every night.

I have a 20A ABR charger mounted on the wall in my garage and have a Anderson plug fitted to the front of the car as well on the end of the charger cable.

Make sure to place your car keys on the bumper where the Anderson plugs are so you don't forget to unplug the charger.

Note: We are working on a magnetic plug system that will auto-eject when you switch the ignition on.

Regards

Derek from ABR
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FollowupID: 661680

Reply By: Member - Allan B (QLD) - Wednesday, Dec 02, 2009 at 23:18

Wednesday, Dec 02, 2009 at 23:18
Tag,

If you go for the isolator (and that is preferred) you need to consider the requirement to keep your Anderson plug alive so as to have it available for the boat winch.

If you place the isolator in the existing feed cable from the cranking battery to the winch it will draw its current from the auxiliary battery.

Alternatively, you could place the isolator between the Anderson plug cable and the auxiliary battery, leaving the cranking battery always connected to the Anderson plug and hence the winch.

Either way will work, just personal choice as to which battery supplies the winch.
I would choose the cranking battery to supply the winch.

Cheers
Allan

Member
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AnswerID: 393552

Follow Up By: tagisthename - Wednesday, Dec 02, 2009 at 23:57

Wednesday, Dec 02, 2009 at 23:57
Thankyou Allan, I had not thought that through.....You are spot on.....
I would choose the cranking battery to supply the winch....
I know that most users place the isolator as near to the cranking battery as possible...
In this set up the isollator is going to be placed near the rear of the vehicle...
I will Make up a second lead with the Isolator conected to this lead attached it to the battery box.. add a short lead with inline fuse...
Need to draw myself diagram...
Thanks...

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FollowupID: 661658

Follow Up By: Maîneÿ . . .- Thursday, Dec 03, 2009 at 00:01

Thursday, Dec 03, 2009 at 00:01
Definately use the Cranking battery to run the winch

Put the isolator as near the Cranking battery as possible

Fuse *both* (+) battery terminals

Maîneÿ . . .
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FollowupID: 661659

Follow Up By: tagisthename - Thursday, Dec 03, 2009 at 00:12

Thursday, Dec 03, 2009 at 00:12
Maîneÿ,
In this case I will not be able to place the isolator near the cranking battery...
It is going to located in the tray....
I have a redarc in the shed ...but the older version with higher votage required before switching...
Might look at the sidewinder DBi-120...This unit use lower votage switching which might help since it will be located further from the cranking battery...
Then again the voltage drop is hardly picked when tested at the rear of the vehicle.....
Thoughts???
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FollowupID: 661663

Follow Up By: RV Powerstream P/L - Thursday, Dec 03, 2009 at 07:42

Thursday, Dec 03, 2009 at 07:42
GBC,s advice is the simplest and cheapest and above that an isolator as stated would make it foolproof.

Like a battery life is cycles and Anderosn plug's life is connections and disconnections under load and as much as an Anderson plug is not expensive to replace compared to a battery just plugging it in and out with no load extends the life.

Battery care is critical but as in any cable only system the battery resistance will reduce the amp input and unless the battery exceeds 50oC there should be minmal risk of damage.

The way to control this is by temperature sensingf and I see nothing submitted so far that has the capacity to achieve that.

In your case the KISS principle is the go.
Ian
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FollowupID: 661682

Reply By: Member - Allan B (QLD) - Thursday, Dec 03, 2009 at 09:22

Thursday, Dec 03, 2009 at 09:22
Tag,

Of course, you could leave your existing winch cabling setup as is and run a new cable from the cranking battery to the auxiliary battery via an isolator.

There is no valid reason why the isolator needs to be placed close to the cranking battery / alternator. If it is more convenient, place it at the auxiliary battery. It will sense the same voltage there before cut-in and if the cable is of adequate size there will be little volt-drop to affect its cut-out.

As has been said, there should be a 50A fuse at each end of the cable close to each battery as a fault on the cable can be fed from either battery.

Your old RedArc would probably be OK. The higher cut-in voltage setting would make little difference to the outcome. Could always change it later if not happy.

Cheers
Allan

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AnswerID: 393597

Reply By: Maîneÿ . . .- Thursday, Dec 03, 2009 at 11:24

Thursday, Dec 03, 2009 at 11:24
" QUESTION...
Can I hook this to the battery pack while driving...?
IT WOULD be disconnected after the days driving...? "

With conditions you state (above) you need nothing extra
(make sure the (+) cable is fused at the battery)

Maîneÿ . . .
AnswerID: 393629

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