Wednesday, May 04, 2011 at 21:12
Being a serious firewood cutter, I sharpen my chains frequently to avoid unnecessary, excessive wear. If the teeth on the chain don't have that sharp, clean cutting edge you're only going to prematurely wear out the chain, bar, sprocket, power head and more importantly your back. A dull chain is also a safety concern.
Of course, sharpening frequency all depends on the timber that you cut. If it's green, clean hardwood then a chain will last about 2-3 trees. As soon as you hit dirty or rotten wood you'd be lucky to make a dozen cuts before sharpening again. I usually cut (either green or dry) stringybark, peppermint, swampgum and paperbark (I think). Peppermint is my favourite as it cuts beautifully and splits very well.
I have used different sharpening
tools over the years and have never come across anything better than the Jolly Star grinder that I bought a couple of years back. A nice Italian machine, it's made by Tecomec and set me back $550.
I started out using a file and file holder and I found this was OK, but over time (and no matter how much one tries to keep the angle correct) you will eventually need to get the chain sharpened in a
shop to true it out. I also upgraded later to a battery operated grinder (Stihl Quik Sharp) that runs off a car battery and found that the results were similar to using a file.
I then decided to make a purchase that I'll never regret - buying the Jolly Star. This grinder has the capacity to sharpen anything from a 1/4" pitch chain to a 3/4" harvester. Down angle, sideplate angle and the sharpening angle can all be set and will ensure a consistent grind. The machine came with three wheels with different thicknesses for a variety of chains.
I use only Stihl chains and have found them to be the best. I have used
Windsor, Oregon, Carlton and they all good, but I have my grinder set for the Stihl chains as they don't have a down angle setting. Just makes sharpening easier.
When sharpening I use the "pickering" method where I just touch the grinding wheel on the tooth a few times without holding the grinder on the tooth for extended periods of time. Grinding the teeth heavily, or holding the wheel on them for too long will cause heat build up and will weaken the metal that the tooth is made of, making it softer and vulnerable to premature wear. Of course, when using a file you don't have to worry about this. Just 3-4 strokes of the file are enough for a touch-up sharpen.
I clamp the bar (with the powerhead still attached) in a vise using wood blocks when sharpening with a file. When using the file, push the file away from you (forward stroke) to sharpen the tooth. Then slightly lift the file away from the tooth when pulling the file back in (backward stroke) for another forward stroke. File the left-hand cutters in this manner. Then clamp the bar the other way around and sharpen the right-hand cutters the same way, pushing the file away from you to sharpen, pulling the file in to prepare for another forward stroke. The rakers can be done in the same way, with a flat file and filing gauge.
Depth gauges (or rakers) are probably the most overlooked part of the tooth when sharpening. Leave the rakers to high, and the chain won't cut. File them down too low and the chain will "bite" into the wood roughly (to say the least) and will become a safety issue (increased kickback). I always use the correct filing gauge to file the rakers down to the proper height. When the rakers are filed, I then 'radius' them slightly to give them a round edge (not lowering them any further of course).
When I know that I'll be cutting dirty wood, I switch to semi-chisel chains (Stihl Rapid Micro). They are a bit more 'forgiving' in dirty or rotten wood and don't seem to wear down as fast as my standard-use chain (full chisel Stihl Rapid Super). Semi chisel chains have a different tooth design and have different sharpening angles as well.
You can always
spot a dull chain by the wood chips it produces. Big chips means that it's cutting as it should, and sawdust means it needs a sharpen (unless you're making a rip cut).
There are super-automated sharpeners available (for an arm and a leg). These make mince meat of the sharpening process and use diamond wheels as well. I have seen one in operation and was thoroughly impressed but the price tag put me off lol.
I hope that's enough info for you lol and not too much confusion.
Cheers.
AnswerID:
453303
Follow Up By: gbc - Thursday, May 05, 2011 at 14:15
Thursday, May 05, 2011 at 14:15
When pushing the file away, are we leaning over the powerhead or facing the powerhead?
i.e do we file with the tooth or against it?
FollowupID:
726137
Follow Up By: Mudripper - Thursday, May 05, 2011 at 16:00
Thursday, May 05, 2011 at 16:00
The powerhead is to be on your left hand side when filing the left cutters, and the opposite for the other cutters.
FollowupID:
726143
Follow Up By: gbc - Thursday, May 05, 2011 at 17:11
Thursday, May 05, 2011 at 17:11
Legendary, thanks. I thought I was going mad when someone above suggested pushing the file 'against' the grain.
FollowupID:
726151
Follow Up By: Mudripper - Thursday, May 05, 2011 at 18:51
Thursday, May 05, 2011 at 18:51
Yep, you always file towards the point of the tooth never against it. Because I use a professional grinder, I have to take the chain off the bar anyway, so clamping the whole chainsaw with the bar in a vice is eliminated. Also the grinder's motor only spins in one direction, so it doesn't matter if I'm grinding right cutters or left cutters, the chain always faces the same direction.
Happy sharpening!
FollowupID:
726159