Over Heating

Submitted: Tuesday, Sep 06, 2011 at 01:04
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Okay any idea's, I own a V6 petrol Mitsi. It tows a 1500kg camper normally, it hasn't overheated (past tense). It had a small wisper of a leak in the radiator and I had been told by numerous places and forums to replace not repair.

So okay I am doing the Simpson in 4 weeks and madigans next year, so lets beef it up, put in a heavy duty radiator with a core 1/2 again as thick as the original, also fitted an electric thermo fan. First trip to Adelaide last weekend, approx 29deg strong head wind, (no camper) and when we got the hills between Tailem Bend and Adelaide the temp guage went to the max, cooled off on the down hill bits then rocketed back up again on the next hill. I was trying to hold about 100k's per hour.

Drove home the next day after dark on the flat via the Barossa, no problems, (maybe a little warmer than old setup). So okay I'm lost, what do I do to try and sort this out quick. I still have the old stuff, Fan, Radiator, hoses etc.

HELP ME!!
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Reply By: Member - Toyocrusa (NSW) - Tuesday, Sep 06, 2011 at 06:29

Tuesday, Sep 06, 2011 at 06:29
If it's an older one with a few K's up I would think possibly the early stages of a head gasket leak. Has any of the coolant disappeared? Cheers,Bob
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Follow Up By: Robin Miller - Tuesday, Sep 06, 2011 at 07:45

Tuesday, Sep 06, 2011 at 07:45
I'm thinking that to Bob - in the same situation actually , with 250k up I noticed that I have lost a little water and will be watching carefully things like temp gauge also.

If a car is going ok and then it starts to overheat then there is a logical reason why - putting bigger radiator etc may just cover things up for a while and you need to find source of problem.
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Follow Up By: S.A. Blaze - Tuesday, Sep 06, 2011 at 09:51

Tuesday, Sep 06, 2011 at 09:51
Thanks for feedback Guys, Only done 95,000 k's and doesn't use fluid at all, it was the first place i looked, but again thanks for the thoughts.

Cheers
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Reply By: brocky05fj - Tuesday, Sep 06, 2011 at 06:30

Tuesday, Sep 06, 2011 at 06:30
G'day SA Blaze,

While I have no knowledge of the Mitsubishi setup, this sounds awfully familiar.

I had an electric fan fitted to my VS Commodore instead of the viscous clutch fan.
Previously it had run cool, no probs.
As soon as the electric fan was fitted it ran super hot.

Found the turn on temperature was set too high which meant that by the time it turned on, it didn't have the capacity to reduce the temperature.

Even with setting the turn on temp lower I was still having problems.

So in the end, I removed it and restored the old fan arangement, and no further issues.

Your thicker radiator should be helping, not making things worse.

Hope this helps.

Cheers
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Follow Up By: S.A. Blaze - Tuesday, Sep 06, 2011 at 09:54

Tuesday, Sep 06, 2011 at 09:54
Gday Brocky05fj,

Yep I am thinking along those lines also, it is set to come on well below halfway mark for temp and all the ""experts"" tell me the fan makes no difference at highway speed, but I am tending towards trying the old fan back on it.

Cheers
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Follow Up By: Kimba10 - Tuesday, Sep 06, 2011 at 10:50

Tuesday, Sep 06, 2011 at 10:50
Hi there brocky05fj, firstly going by your user name I presume the old VS was a 5L V8 as the V6 ecotec come with electric fan from the factory for cooling plus one up front for the aircon ?? S.A. Blaze, I would piss the electric fan off and go back to the viscous coupling you had, you obviously had no cooling issues prior so why change what was working fine ?? Also people who say either electric fans or viscous coupling fans dont operate when vehicle is moving dont know what there talking about. Wether sitting still or crusing at 110k if the engine coolant requires cooling they will operate. As brocky05fj has found out some of these so called electric cooling fans will not draw the air through that is required compared to the 7 huge blades on a VS V8 commodore. Most modern cars today do come with electric cooling fans and work extremly well, but generally when fitted from the factory not aftermarket. Silly question but have you checked the operaton of the thermostat ?? Maybe not opening write up so not allowing full flow of coolant from radiator to engine block ?? I have also heard of some of these super dooper radiaotrs actually causing more problems due to reducing airflow through the radiator, this might be totally crap as I have never dealt with aftermarket modified radiators. My theory is if it was cooling fine for the last how many years then all of a sudden its not cooling then either some thing is stuffed/blocked/ or not working how it was. As mentioned above, just adding a bigger radiator is probablyjust hiding some thing and allowing it to run a tad hotter before it shows up. Get the heads checked, but I would put it all back to normal then start with the basics/cheapest parts first, thermostat etc. My prado turned out to be blown head but I had obvious symtoms like pressure in over flow bottle, and besides that was common in the 1kz prado/hilux motors............
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Follow Up By: TerraFirma - Tuesday, Sep 06, 2011 at 11:43

Tuesday, Sep 06, 2011 at 11:43
Yeah I noticed no mention was made of the thermostat and this sounds like a thermostat issue if everything else has been replaced, unless the water pump is playing up. I presume the cooling system has been flushed and the correct AFAB is in place.
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Follow Up By: S.A. Blaze - Tuesday, Sep 06, 2011 at 11:50

Tuesday, Sep 06, 2011 at 11:50
Gday Kimba,

Most of what you said is exactly what I am doing, putting a new thermostate in, even though current one is only 30K old, also putting old fan back on. The only reason I did any of this was it had a small leak with the original Radiator, so it needed replacing, so I thought with some hot weather driving in the forecast, I thought I may as well put in a larger one, never again....
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Follow Up By: brocky05fj - Tuesday, Sep 06, 2011 at 18:26

Tuesday, Sep 06, 2011 at 18:26
G'day Kimba10,

You are correct, it is the V8 that I have and the V6 does have the electric as standard.
The electric fan is still just sitting on a shelf and the old girl is still going strong with the viscous fan.

Cheers
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Reply By: muffin man - Tuesday, Sep 06, 2011 at 08:36

Tuesday, Sep 06, 2011 at 08:36
You dont say what vehicle, but the NM/NP Pajero's have a very common problem where a circuit board behind the dash goes bonkers. The gauge goes up and down like a yoyo and only a new board or repairing of the old will fix the problem.
Have you had someone check out the electrical ?
MM
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Follow Up By: S.A. Blaze - Tuesday, Sep 06, 2011 at 09:55

Tuesday, Sep 06, 2011 at 09:55
Sorry Muff, I neglected to say its a Challenger PA model.
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Reply By: Member Al (Sunshine Coast) - Tuesday, Sep 06, 2011 at 08:57

Tuesday, Sep 06, 2011 at 08:57
Hi Blaze, I would think that when the new radiator was fitted you would have checked or replaced the thermostat. However you have not mentioned it so maybe you did not. If the thermostat was not fully opening you would get the situation you describe. Remove it and place it in water on a hotplate and observe it opening as the temperature rises.

Cheers
Allan

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Follow Up By: Member - Bill B1 (NSW) - Tuesday, Sep 06, 2011 at 09:17

Tuesday, Sep 06, 2011 at 09:17
Hi,
New radiator = new everything else. Including clips on all hoses.
You may have to watch the heater hoses but if age is the thing than they will need to be on a replacement schedule too.

Bill
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Follow Up By: S.A. Blaze - Tuesday, Sep 06, 2011 at 09:58

Tuesday, Sep 06, 2011 at 09:58
Gday Al, I did all the clips and hoses etc but didn't do the thermostate as it seemed to be working fine with old setup, It also had one put in 30,000 k's ago but I have decided to do as you say and fit one so i can tick it off the possible cause list.

Cheers
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Follow Up By: TerraFirma - Tuesday, Sep 06, 2011 at 11:52

Tuesday, Sep 06, 2011 at 11:52
Change the thermostat.
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Follow Up By: Member - Bill B1 (NSW) - Tuesday, Sep 06, 2011 at 14:01

Tuesday, Sep 06, 2011 at 14:01
Hi,
I had a new radiator done in Townsville in July and the account said the thermostat was replaced. Eight months later the water bottle was losing water due to the block/head boiling.
New thermo and it was back like new.
The Townsville repairer wouldn't entertain the thought that he may have missed the thermo and I couldn't find anyone who thought the thermo I took out was perhaps OME or old.

Bill
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Follow Up By: KennyBWilson - Tuesday, Sep 06, 2011 at 18:22

Tuesday, Sep 06, 2011 at 18:22
Sounds like it's not getting enough air flow through the radiator, I remember hearing people that had extra core radiators had troubles with air flowing through, yet the standard tank did just fine.
You could try using a lower gear which will make the motor rev higher which should cool it better , or are laboring the motor when loaded going up the hill after all
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Follow Up By: S.A. Blaze - Wednesday, Sep 07, 2011 at 02:01

Wednesday, Sep 07, 2011 at 02:01
Hi Kenny,

I did a drive today in 26deg just out of home town with camper attached, up a short hill. Vehicle dropped down a gear on the hill and was doing about 90kph at 4900rpm, as i said it is a short hill, only 300mtrs. Total distance from home is 3klm's and it ran up to the nearly boiling mark in that distance.

I have decided I will replace Thermo in next 2 days and try again.

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Follow Up By: Kimba10 - Wednesday, Sep 07, 2011 at 15:31

Wednesday, Sep 07, 2011 at 15:31
Geez you would be lucky for it to be even runnng at normal operating temp after 3 k ?? I would definately be checking the thermostat out, also when replacing coolant did you use two different types ?? this is s a common cause of blockages as the two different brands can form a gel like substance in the radiator causing blockage even if you have put in new radiator. Also have you checked hoses to make sure there not sucking in together ?? Water pump ok ?? I know the mitsi's have a different set up for water pump compared to majority of vehicles. You would have to be unlucky for it to be a head/heads, at those klms, its possible but would think highly unlikely ?? Good luck with it all, but I would start off with putting it all back to how it was and go from there..................
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Follow Up By: S.A. Blaze - Wednesday, Sep 07, 2011 at 16:47

Wednesday, Sep 07, 2011 at 16:47
Gday Kimba,

Starting with that tonight, I was going to do the thermostate first but have to wait for one as they are OEM. So have decided tonight I will put the old Viscous Fan back on with the shroud and give it a go, if its still yuk I will do the thermosate before the weekend, if that still fails it swap the radiator back, after that we start looking at pump, but I have my doubts here as it will run on flat ground for over 260k's without excesive temp and no it is all Mitsi Coolant.. Just Sux, am certainly learning to leave things standard, but the Radiator did need replacing, just didn't need a heavy duty.!!
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Reply By: Andrew - Tuesday, Sep 06, 2011 at 14:48

Tuesday, Sep 06, 2011 at 14:48
I assume that there is still a thermostat in the system and it didn't get left out when everything else was done because no thermostat fitted will give you these symptoms. No thermostat means water travels through the radiator too fast to cool down properly.
Make sure your thermostat is OK (clean, not blocked, opens at the right temperature)

Is the water pump still being turned by the drive belt?

At low speed the fan is needed to pull air through the radiator.
fans work more efficiently with shrouds fitted.
As the road speed rises the fan is eventually not needed as the air flow through the radiator caused by vehicle movement is greater than the fan can pull.
vehicles that get hotter as they go faster may have one of two problems,
Coolant restriction, radiator blocked internally or too small (should not be your problem)
Air flow restricted.
The thicker core on your new radiator creates more resistance to airflow than the standard one although this should not create a problem unless the original airflow was marginal.
If your new fans are mounted right on the core they could be blocking some air flow.
if you have left off the shrouds and thing to let you fit the new fans then you may have upset the airflow through the engine bay enough to restrict it.

I would start with the thermostat, then try the original fan and see what happens.

regards

A
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Follow Up By: Member Al (Sunshine Coast) - Tuesday, Sep 06, 2011 at 15:08

Tuesday, Sep 06, 2011 at 15:08
"No thermostat means water travels through the radiator too fast to cool down properly."

No Andrew, that is incorrect. It is not in accord with fluid & thermal dynamic physics. Certainly the coolant flows faster through the radiator and spends less time in passage but every volume of coolant passes proportionally more often as it cycles through the system. The result is that the flow-rate increase has no effect on the cooling efficiency. It may be the case on a single pass heat-exchanger though.

You are however correct regarding the redundancy of the fan with increasing air speed. When the wind speed reaches the same velocity as can be achieved by the fan then the fan can no longer contribute and actually becomes a hindrance as it partially obstructs the air-flow.

Cheers
Allan

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Follow Up By: Andrew - Tuesday, Sep 06, 2011 at 15:40

Tuesday, Sep 06, 2011 at 15:40
Thanks Allan

Can't argue on fluid & thermal dynamics however insufficient exposure to sufficient temperature differential to remove the heat load results in a rise in the mean temperature of the total fluid volume. At least that is what I was taught. The net result is that two conditions seem to occur (probably supports your point actually)
With no thermostat to regulate the coolant flow
The vehicle either overheats because the engine is adding heat faster than the coolant loses it

or

it runs cold all the time because the engine can't add heat fast enough to overcome the coolant losing it


From experience I have seen both conditions and they were rectified with fitting the correct thermostats.

Regards

A
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Follow Up By: Member Al (Sunshine Coast) - Tuesday, Sep 06, 2011 at 16:03

Tuesday, Sep 06, 2011 at 16:03
Andrew, your use of the word "exposure" is central to the equation. Because the fluid is flowing faster it has less time (- exposure) to transfer heat, but because it is moving faster it comes around more often (+ exposure). The two cancel and the result is no net change.

Certainly if the thermostat does not regulate coolant flow the engine will take longer to "warm-up" and may even fail to reach prescribed operating temperature in some circumstances.

Cheers
Allan

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Follow Up By: Kimba10 - Tuesday, Sep 06, 2011 at 19:04

Tuesday, Sep 06, 2011 at 19:04
Not sure on your thermostat theory. I removed mine when I was having over heating issues on the prado and with the thermostat removed the temp guage would jump all over the place, huge variance compared to when it had thermostat in it, it then ran just under halfway, didnt show any signs of over heating till I hit the freeways and worked it that bit harder. Could run around all day in town and never showed a single sign of a problem. In regards to fans running or not wether electric or viscous coupling they will run if needed even if your cruising at 100k or more. When pulling up hills with aircon running, 40c outside, 1 tonne + camper on back and I would hear the clutch fan cut in while pulling hard and you could hear it reving its nut out then would fade back off again and you would see about a 2 mill variance in temp guage, if the hill was big enough you would hear it a few times. The spirn in the middle of the coupling is what determines the temp, as it picks up the temp of the coolant as the wind pushes through the radiator and onto the spring which will then determine wether the coupling locks up or not. Get a 40+ day, find yourself a tonne or so to throw on the back, a nice long gradient hill and take off your fan coupling and see how far you get before the guage starts to rise, not long I bet..... Same goes with electric fans, obviously have temp senders here and there, block,head,radiator, aircon condensor, etc there every where detecting temps. Most radiator fans have two stage speed control so they are only ticking over then if needed they will roar up to second speed to cool down. Eg stick your head under the bonnet of a toyota with electric fans with aircon running, you will see the fans turning very quitly round, if its hot enough the sensors will even detect the gas in the aircon system is starting to get hot so even though the radiator is ok and still below swithc temp the fans will roar into second speed action to cool down the gas in the aircon system. The cooling system these days are pretty good compared to years ago, not as often you will see a bonnet up on the side of the road with steam coming out, if you do its generally due to blown hose,belts or simply neglect, which I saw a lot of, the tolerances of the correct cooling product used can also be vital. The cooling system have a bloody hard job to do
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Reply By: Roughasguts - Tuesday, Sep 06, 2011 at 18:43

Tuesday, Sep 06, 2011 at 18:43
Hows the fuel supply! Using E10??

First up I would put Premium in the vehicle never that E10 stuff, the fuel could end up being a lower octane than required and causing the over heating situation by virtually pre igniting the fuel when under load.

Cheers.
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Follow Up By: S.A. Blaze - Wednesday, Sep 07, 2011 at 02:03

Wednesday, Sep 07, 2011 at 02:03
I was running LPG and Premium, both reacted the same.
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Reply By: Member- Tony C - Wednesday, Sep 07, 2011 at 10:44

Wednesday, Sep 07, 2011 at 10:44
Hi,
I have an 07 Triton Diesel. I have very similar overheating problems to yourself. Two Mitsubishi dealers said it was because of the bullbar and winch obstructing the air flow and that should I cook the motor it wouldn't be covered by warranty. I have lived with the problem since new not being able to use the air cond on hot days etc.
Finally I have the problem solved. Whilst just doing a trip across the Madigan Line I had severe overheating issues. I removed the bonnet, the bash plate kept cleaning out the radiator. It became so bad driving in sand up the Hay River I had to get towed.
I called into a radiator specialist when in Alice Springs who said it will be the viscous coupling not having sufficient fluid. He removed it to sure enough find there to be hardly any fluid. It was filled and problem solved.
I was to the point of selling it due to the overheating.
I had questioned Mitsubishi regarding the viscous coupling not working properly and causing the overheating and was advised that it wouldn't be at fault. How wrong they were.
Give the guy at centre radiators a call 89530230 or mobile 0403065861. He was very helpful and am sure he will set you straight.
Definitely have it sorted before tackling a desert trek.
Cheers,
Tony
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Follow Up By: S.A. Blaze - Wednesday, Sep 07, 2011 at 12:09

Wednesday, Sep 07, 2011 at 12:09
Hey Tony,

Thanks for the info, I would also have been like you at the point of selling if mine kept doing this, but glad they sorted it so easily in the end. On one of our trips across the Simpson about 12 years ago, couple of the guys had Tritons.

Both had 150k on the clock and within a day of each other the viscous fans stopped working. We solved this in the desert by stripping them apart and using a silicon and let it set over night, no more problems as this made it that they had solid fans. They did sound like Cesna' as they crested the hills though after the fix.
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Reply By: S.A. Blaze - Thursday, Sep 08, 2011 at 01:07

Thursday, Sep 08, 2011 at 01:07
Just to let everyone know whre I am up to. I agreed that the thermostate was looking the most likely reason, but while waiting for the OEM thermostate, we decided tonight to put the old Viscous Fan back on, drove it about 8k's with the camper on, and also included the hill close to home and the temp guage didn't move a mm from its normal operating position... So it seems I have a thermo fan for sale, anyone what to buy it :-)

Cheers to all and thanks for the comments
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