Tuesday, Feb 28, 2012 at 17:01
G'day Wayne B
One thing I should have stated in my initial response regarding your post, is that I have re wired the 7 pin trailer plug used on my 80 Series, using heavier guage wiring and a series of relays to supply the power out put to the unit attached to the Cruiser, so the Cruisers indicator wiring is purely the relay signal trigger and the relay in put and out put voltage is from a major 12 volt source.
All power out put to/through my trailer plug is relay switched ~ EXCEPT for the brakes, if you use a relay in the trailer brake supply wiring, you will have full on braking at the trailer wheels on every application of the brakes.
You may already know from experience the 80 Series Cruiser has inadequate wiring and suspect earthing or ground points throughout the vehicle, the crappy body earths may
well lead to a deterioration of cooling system components or "electrolysis".
This electrolysis problem will cause poor power out put at any light ~ usually the further from the switched source the more the power loss/voltage drop.
Have you actually checked the supply voltage at the trailer plug on your vehicle? with a good quality Multimeter, if it is below 13.8 volts or even 12 volts, your trailer brake efficiency is compromised as the magnets that drag the brakes on require not only good voltage but also a very good earth/ground.
It sounds odd, because you can reduce or increase braking (voltage) efficiency by manual adjustment of supply voltage.
Lastly ~ I do not use the trailer plug earth return wire (white wire) as it is inadequate and there is to much resistance though the pins in the plug.
I use a Chassis earth strap between Cruiser and Caravan or trailer, this needs only one bolt to complete the earth path between tower and towed vehicles.
This earth strap is necessary on my vehicle set up as the Treg polly block hitch is technically an insulator.
Safe travels:
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