<span class="highlight">Generator</span> question

Submitted: Sunday, Nov 25, 2012 at 22:55
ThreadID: 99187 Views:3951 Replies:9 FollowUps:6
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Hi all the Guru's out there ! Is it possible the parallel a 20 and 10 eU together ??

Ta
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Reply By: Member - GeeTee (NT) - Sunday, Nov 25, 2012 at 22:59

Sunday, Nov 25, 2012 at 22:59
Sorry ... should have stated "Honda EU20i and EU10i "
AnswerID: 499225

Reply By: Member - Howard P (WA) - Sunday, Nov 25, 2012 at 23:12

Sunday, Nov 25, 2012 at 23:12
Hi GeeTee,

In answer to your question would be - No. You can parallel two 20's or two 10's but not two of different capacities.

Cheers Howard
AnswerID: 499226

Reply By: olcoolone - Monday, Nov 26, 2012 at 07:10

Monday, Nov 26, 2012 at 07:10
Why not give Honda a yell and ask them.... surely they would know!
AnswerID: 499233

Reply By: Mullard - Monday, Nov 26, 2012 at 09:00

Monday, Nov 26, 2012 at 09:00
The way the paralleling operates you certainly could but it wouldn't be worth the effort.

They would both share the load equally until to 10i reached its maximum output then the overload protection would trip.

All you'd end up with is the output of the single 20i.

Not worth the effort.

Geoff

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Reply By: gragra - Monday, Nov 26, 2012 at 12:20

Monday, Nov 26, 2012 at 12:20
GeeTee,

Absolutely not viable unless the two generators are synchronized, I.e generate exactly the same frequency with exactly the same phase. Neither generator will generate at exactly 50hz without some external signal which is most likely impossible with these models.

GraGra
AnswerID: 499249

Reply By: Allan B (Member, SunCoast) - Monday, Nov 26, 2012 at 13:17

Monday, Nov 26, 2012 at 13:17
GeeTee, Parallel operation of Inverter Type generators requires special arrangement to synchronise the inverter electronics. Under no circumstances attempt to connect the 240v outputs together without using a special Honda synchronising cable.
Furthermore, it is only possible to interconnect two identical model generators because of load-sharing and voltage regulation issues.

More information can be found on this link.

Cheers
Allan

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Follow Up By: Member - bungarra (WA) - Monday, Nov 26, 2012 at 17:04

Monday, Nov 26, 2012 at 17:04
Hi Allen B

I cant my head around that diagram in your link.

I purchased a set (2 leads) of these when I purchased our 2kv Honda with the express intent of that if needed one day I could most likely purchase another generator same specs easier than a set of the dedicated cables (if away from a regional center)

To be honest I have not looked at the set up requirements but as I recall they are simply 1 set of two leads (Im not at home atm so cant look at them)....the diagram seems to be using 2 sets and a power board...so what plugs in where when you // two gens?

The agent I purchased the geny from and the // leads knew nothing when I questioned him so I just put them away with the intention of checking it out one day......this post has prompted me to now find out what exactly I need to carry in preparation for the need maybe one day.....until this post I thought I was carrying all I need.

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Follow Up By: Allan B (Member, SunCoast) - Monday, Nov 26, 2012 at 18:15

Monday, Nov 26, 2012 at 18:15
Hi Bungarra,

There are two options for parallel operation of the Honda gennies.

The simplest is a pair of special leads to interconnect the machines and you then draw load from any one ore more of the 240v outlets on the machines. The setup looks like this:




The other view you have seen is the second Honda option called a "Parallel Kit" which,as well as the special paralleling leads, has a receptacle box with 30A rated 240v sockets to permit drawing the full available current of the paired generators from a single socket.The Honda instructions for this "Receptacle Box" are as follows:





Under no circumstances should anyone attempt to parallel two generators by interconnecting the 240v outlets of the machines. It is highly likely that improper synchronisation would occur with resultant damage. More importantly is the risk of electric shock as you would need to use an interconnecting cable with live exposed pins at one end. The special Honda interconnecting cables have plugs which do not expose the live pins.



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Allan

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Follow Up By: Member - bungarra (WA) - Tuesday, Nov 27, 2012 at 16:59

Tuesday, Nov 27, 2012 at 16:59
Thanks Allan

All clear to me now. I have the leads for connecting as per your diagram and it is how I understood it to be. The parallel kit is what confused me

Appreciate your answer..hope I didnt hijack the thread but I am sure your answer would have helped the OP as well

Graeme
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Follow Up By: Allan B (Member, SunCoast) - Tuesday, Nov 27, 2012 at 17:14

Tuesday, Nov 27, 2012 at 17:14
No worries. It would be good to hear from someone actually using this system.

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Reply By: Member - GeeTee (NT) - Monday, Nov 26, 2012 at 14:29

Monday, Nov 26, 2012 at 14:29
Hi,

Thanks to those who have replied.

I understand that you can't just plonk them together, and expect not to get some sparks or worse.

I was just curious if it was possible.

Regards
GT
AnswerID: 499255

Reply By: The Bantam - Tuesday, Nov 27, 2012 at 12:25

Tuesday, Nov 27, 2012 at 12:25
I know that what is proposed is technicaly and practiacly possible...but I would realy like to know if it is in fact legal in Australia.

Yes I know the big boys do it, I have friends that run very large ( 100s and 1000s of KVA) generators in paralell and in paralell with the incomming mains supplies, but they are specialised licenced people and what is done is done at a distribution level.

I have two concerns, first is " two sources of supply", this simple phrase is one that brings sober thaughts to any electrician and the electrical regulators.

Secondly is the paralell connection lead "an approved article", in general all plugs sockets and cables intended for use by the genera public are "prescribed articles" and require approval.
Looking at the cable in the picture I can not see how it could be "approved"

The power board with two input cables certainly can not be approved.

It is bad enough that a great many people using generators and inverters are unaware of the dangers posed, or are willingly dismissive of them.
Adding thise "two sources of supply" and very likley no approved cables, is a real concern.

So when the salesman says that these machines cane be paralelled ask these simple questions.

Show me where in australian standards that this is permitted?
Show me the approvals documents for the link cable or an electrical regulator ruling that says it is not required?
Show me a ruling from an australian electrical regulator saying that this arrangement is permitted.

In my opinion this paralelling of generatoirs in a domestic situation is unnecessary and poses additional dangers.

cheers
AnswerID: 499307

Follow Up By: Allan B (Member, SunCoast) - Tuesday, Nov 27, 2012 at 16:27

Tuesday, Nov 27, 2012 at 16:27
.

I share The Bantam's apprehension about operating generator sets in parallel, but I do not believe it to be illegal in Australia, provided that the arrangement meets the relevant legislation incorporating the applicable Standards.

The Australian Standard for "Electrical Generating Sets" is AS/NZ 2790 and it references to 18 other Standards, so it would seem to be fairly comprehensive.
In the "Scope" of this Standard it states: "Generating sets complying with this Standard are not normally suitable for operation in parallel with other sets or with reticulated supply (even where such is permissible) because of the lack of controls and instrumentation." This would primarily be in reference to the synchronisation procedure for paralleling two generators and "not normally suitable" is the operative expression, however Honda machines are equipped with the means of automatic synchronisation by way of their proprietary interconnect cable assembly and likely do not fall within that consideration.

As I'm sure The Bantam would know, it is illegal in Australia to sell or use an electrical product or accessory that is not appropriately approved and I doubt that Honda would risk offending the Australian laws.

I do not see any issue with "The power board with two input cables" being "certainly not approved". This is not a regular power board with a short cable and male 3-pin plug. It is supplied from the two special Honda cable & plug assemblies which do not exhibit exposed electrical components. Accordingly, no particular electrical hazard exists even if one cable is disconnected from its generator.

I thoroughly agree that there are hazards associated with the use of any electrical equipment but I am not convinced that the Honda generator paralleling system poses any particular hazard.

A Google search revealed a lot of discussion on possibilities of self-manufacturing a parallel cable/power box arrangement rather than purchasing a genuine Honda one. This could be extremely foolhardy and only attempted by persons who do not appreciate the risks involved.

Incidentally, it would seem that Yamaha have a similar paralleling scheme.

But I do agree with Bantam's last line that "this paralleling of generators in a domestic situation is unnecessary and poses additional dangers".

Cheers
Allan

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Follow Up By: The Bantam - Tuesday, Nov 27, 2012 at 23:24

Tuesday, Nov 27, 2012 at 23:24
While I am only too well aware that it is illegal to sell non approved items where it is required....one does not have to look very far to find non-compliant or marginally compliant items....and from surprisngly high profile suppliers.

It keeps comming back to the 3 questions

Show me where in australian standards that this is permitted.

Not just that it is permitted in theory but the mechanism and the whole arrangement

Show me the approvals documents for the link cable or an electrical regulator ruling that says it is not required?

The use of such a cable would require some sort of double shrouded plug and socket that shows no live contacts on either part at any time.
Such a plug is not a standard Australian electrical item and would require approval in its self.

Show me a ruling from an australian electrical regulator saying that this arrangement is permitted.

As with any marginal electrical practise, anybody wishing to market or undertake such a practice is wise to get ruling.
There are rulings on one thing or another issued every month.

I remain interested in further information.

cheers
Now looking at the pictures posted.
they show a cable with a 3 core flex split into 3 seperate wires.
this in its self is illegal under AS3000, even if that was otherwise legal it would have to be done in a junction box.
secondly it looks like the individual cables are single insulated..agian plainly illegal.
AND
there is a basic requirement that any connection of mains electricity for general use all 3 connections must be in 1 plug.

If there is an Australia specific arrangement for this I would be interested to see pictures.
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FollowupID: 775315

Reply By: Member - Beatit (QLD) - Wednesday, Nov 28, 2012 at 09:51

Wednesday, Nov 28, 2012 at 09:51
I can't answer the question but for the sake of completing this thread I also wanted to mention that I bought the proper cable out of the US and it works perfectly. Like others here I was was totally gobsmacked with the price of the cables in Oz and went looking for an alternative (probably 5 years ago) I got onto a guy who buys these cables for remanufacture into motor home components and he ultimately sent me one which was about $40 including the postage. I simply have no other info about who where etc but it may be usefull for someone to commence another look.

BTW I have used the cable with two 2 X 2KVA hondas connected together to weld out on the road and the system worked extremely well. The motors synchronised and were humming at the same speed, I got no idea how this worked when the cable looks like a simple plug arrangement.

Kind regards
AnswerID: 499335

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