Failed Air Bag - Can I safely tow with one bag?

Submitted: Sunday, Dec 30, 2012 at 08:48
ThreadID: 99692 Views:5087 Replies:10 FollowUps:12
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Left Brisbane yesterday morning for a long New Year break in South Burnett. After hitching up to the van I inflated the bags to 25 psi which it needs to level the rig. On arrival ,after unhitching, when I deflated the bags I found that the RH one had no pressure. On visual inspection the bag is distorted with part protruding through the spring with what looks like a hole in it.The bags were only been fitted in August and have been used according to instructions so it should be a warranty claim. Bags are Coil Right brand.

I'm near Murgon with everything closed and due to go home on Wednesday. So my question is - can I safely tow the van back to Brisbane on one bag or would I be better to leave the good one at unloaded pressure (minimum 5 psi) so as not to put unequal pressure on the suspension? I did not notice any change in the behaviour of the tow vehicle during the trip yesterday but the failed bag obviously failed somewhere on the journey.

Any comments, particularly from readers with air bag knowledge or experience, will be appreciated.

Thanks,

Kevin
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Reply By: member - mazcan - Sunday, Dec 30, 2012 at 09:14

Sunday, Dec 30, 2012 at 09:14
hi kevin
personly if one airbag is shot i would not leave the other inflated as it will make weight distribution very uneven and in an emergency stopping situation is very likely to cause the vehicle to be very unstable
you would be far safer with equail weght distribution using no airbag assistance
thats what i would do
bit like driving down the rd with one broken spring not a good sinario cheers
AnswerID: 501244

Follow Up By: garrycol - Sunday, Dec 30, 2012 at 09:35

Sunday, Dec 30, 2012 at 09:35
I agree - both bags need to be the same pressure so deflate the other until you can get a repair done.
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Follow Up By: Ross M - Sunday, Dec 30, 2012 at 09:56

Sunday, Dec 30, 2012 at 09:56
A bad SCENARIO me thinks.
The only sin is not having a spare if it is a major suspension component.
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Reply By: Member - Bruce C (NSW) - Sunday, Dec 30, 2012 at 11:09

Sunday, Dec 30, 2012 at 11:09
Hi Kevin,

I have had this happen to me coming back to the Port Macquary area from near Inverell in northern NSW. My worry was that if I deflated the remaining good air bag then it would also be trashed by the time I made it home as the coil spring would pinch it at every point when it protruded out through the spring.

My advice would be, as I did, to leave about 5 to 10 PSI in the good bag otherwise it too will be destroyed. Oh and drive steadily and cautiously under the circumstances. I found 85kph on reasonable roads was a good speed under these circumstances.

A warranty claim may be a big ask as something as simple as a stick, flicked up at the right angle, could do the damage you report. Hardly the dealers fault if that is the case, but maybe worth the asking.

Good luck.
Cheers, Bruce.
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Reply By: Aussi Traveller - Sunday, Dec 30, 2012 at 11:16

Sunday, Dec 30, 2012 at 11:16
Air bags aren't designed to lift your vehicle to a ride hight, they are designed to support the suspension.
AnswerID: 501249

Follow Up By: Gone Bush (WA) - Sunday, Dec 30, 2012 at 11:57

Sunday, Dec 30, 2012 at 11:57
Agree entirely.

Airbags have very little, if anything, to do with levelling the vehicle prior to towing.

A WDH system does that.

As a matter of fact inflated airbags just increase the amount of road shock going through to the hitch from corrugations etc, that hitch failure is possible.

Airbags have their place in carrying a large amount of gear in the rear of the vehicle, but that's about all.

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Follow Up By: Lotzi (QLD) - Sunday, Dec 30, 2012 at 12:17

Sunday, Dec 30, 2012 at 12:17
I agree with Aussi Traveller.

Gone Bush hits the nail on the head.

Cheers
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Follow Up By: fisho64 - Sunday, Dec 30, 2012 at 13:25

Sunday, Dec 30, 2012 at 13:25
out of curiousity, how do you inflate the airbags WITHOUT it lifting the ride height?
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Follow Up By: Gone Bush (WA) - Sunday, Dec 30, 2012 at 16:22

Sunday, Dec 30, 2012 at 16:22
Inflating them will lift the ride height but that doesn't offer any real benefit.

A WDH system will transfer some of the hitch weight onto the front wheels and improve braking, and raise the ride height at the same time.

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Reply By: Ross M - Sunday, Dec 30, 2012 at 11:58

Sunday, Dec 30, 2012 at 11:58
WE seem to be talking about the plastic ride assist type items which are fitted inside coil springs and not REAL airbags.
Drop the pressure in the other side and keep towing, if you didn't have these fitted you would still be towing anyway.
If the other side also fails then you will have equal pressures in both and just using the suspension as OE fitted it.

Sounds like you require a suitably rated spring in each side instead of playing catchup with a balloon inside the springs.

Because of the friction on the inside of the spring coils and the high likelyhood of a small stone/stick catching between coil and the plastic and subsequently tearing of the bag I think these aren't really a solution to a suspension problem.
Yes they are marketed as such and are widely used.

If suitable, why don't manufacturers use them in their suspension designs??

Ross M
AnswerID: 501251

Reply By: Member - Kevin S (QLD) - Sunday, Dec 30, 2012 at 13:06

Sunday, Dec 30, 2012 at 13:06
Thanks for the responses. Your various contributions have reassured me that I can tow home with relative safety.

I note the comments about air bags not being for levelling the vehicle. My current vehicle is the second I have owned that has been fitted with air bags within the coil springs. They came from different manufacturers but both gave instructions to load the vehicle and then inflate the bags until the tow vehicle is level again. That sounds like levelling the vehicle to me.

I can't use a weight distribution hitch with the Al-Ko hitch on my off road van so heavier springs that don't require assistance seems like a long term solution even if that solution gives me a rougher ride.

Thanks one and all for your help.

Kevin
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Follow Up By: Ross M - Sunday, Dec 30, 2012 at 16:04

Sunday, Dec 30, 2012 at 16:04
Kevin
May only be rougher/firmer when empty with decent springs. If used with the loaded tow/caravan then you are already pumping the bags with pressure to give the height the decent set of springs will do anyway, without bags. Is there a difference there?

Perhaps get rid of the ALKO hitch and get something you can use with levellers if that is of concern.
It sounds like you have an off road van and a Challenger and together the combination isn't going to go anywhere a leveller equipped cvan couldn't go. Except perhaps the odd deep dip.
You said you have a Coromal 525 off road.
Coromal don't really make off road vans as such and they might be called something but are possibly for rougher roads but off road implies far more. Jayco also uses the Off road term too.
There is not many brands which have OFF ROAD capabilities and I'm not aware of any major brands having one.
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Follow Up By: Gone Bush (WA) - Sunday, Dec 30, 2012 at 16:26

Sunday, Dec 30, 2012 at 16:26
Kevin, the advice you received from the airbag suppliers seems wrong to me.

I think it is better to inflate them, THEN load up the vehicle.

That way the bags have squished into the coils BEFORE weighing them down.

Sorry about the caps, I would prefer italics.

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Follow Up By: WBS - Sunday, Dec 30, 2012 at 19:54

Sunday, Dec 30, 2012 at 19:54
I am very sure that you've got it the wrong way round. You should inflate the airbags first then load up the vehicle and attach whatever you are dragging along behind it. Those were the very clear instructions than came with my Poly airbags when I fitted them.

WBS
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Follow Up By: Shaker - Sunday, Dec 30, 2012 at 20:58

Sunday, Dec 30, 2012 at 20:58
The same instructions came with both sets of my Coil Rite air bags.
Inflate FIRST, then after loading adjust as required. You may need to read the instructions again!
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Follow Up By: Al-one - Sunday, Dec 30, 2012 at 21:07

Sunday, Dec 30, 2012 at 21:07
Kevin,
Why can't you use a weight distribution hitch with the Al-Ko coupling? I have been all around Australia with a Hayman Reece weight distribution system on my off-road van fitted with an Al-Ko coupling. I am very happy with the coupling. Naturally I disconnect the weight distribution gear when I am likely to encounter any terrain that requires the articulation of the coupling.
Cheers,
Al-one
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Reply By: MEMBER Bushbum - Monday, Dec 31, 2012 at 08:14

Monday, Dec 31, 2012 at 08:14
Kevin I have had this happen to me on the way to Karumba a couple of years ago. have no idea what punctured the bag which had been in place for some 180,00kms. I discovered the situation when I was in Julia Creek. I deflated the remaining bag to 15psi , continued on my merry way and had the damaged bag replaced in Brisbane on our return. The weight distribution hitch does the real work when towing in any case.
Contrary to the opinions expressed by many on this and other forums I am a great believer in air bags and have had them fitted to three different vehicles over the years with my current set having done just over 300,000kms. I do believe in the process of measuring vehicle height from ground, inflating the bags to a certain pressure, loading the vehicle and then deflating to attain the unloaded height.
Happy and safe traveling,
Bushbum
AnswerID: 501296

Follow Up By: wr450tractor - Monday, Dec 31, 2012 at 09:49

Monday, Dec 31, 2012 at 09:49
bushbum

hit the nail on the head
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Reply By: BrigalowO - Tuesday, Jan 01, 2013 at 18:22

Tuesday, Jan 01, 2013 at 18:22
Kevin,

You should never inflate the airbags after hitching up the caravan or whatever.

Firestone Coil Rites are very sturdy pieces of kit, and they, like all air bag mfrs, stress this point.

I doubt if you will have warranty satisfied on that count.

I hope you don't mind my comment on this

Robert
AnswerID: 501401

Reply By: Member - Kevin S (QLD) - Tuesday, Jan 01, 2013 at 18:51

Tuesday, Jan 01, 2013 at 18:51
The air bags were fitted by the professional 4x4 workshop that does my service work. They areCoilRight Air Helper Springs from the Airbag Man. The single A4 sheet of instructions does not mention any other company.
There are warnings about not inflating the bags while they are unrestrained. Then it goes on to say:
*MAXIMUM AIR PRESSURE
Air bellows must not extend more than half way through the coil springs at maximum inflation pressure.

The maximum inflation pressure must be set when the vehicle is in the fully loaded condition.

MAXIMUM AIR PRESSURE
Kevin
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Reply By: Member - Kevin S (QLD) - Tuesday, Jan 01, 2013 at 19:22

Tuesday, Jan 01, 2013 at 19:22
The air bags were fitted by the professional 4x4 workshop that does my service work. They left in the vehicle a blue double sided A4 sheet of paper headed The Air bag Man and CoilRite Air Helper Springs. Following a couple of general warnings about not exceeding the vehicle design carrying capacity and not to inflate the bags when unrestrained, it continues as follows:

" *MAXIMUN AIR PRESSURE
Air bellows must not extend more than half way through the coil springs at maximum inflation pressure.

The maximum inflation pressure must be set when the vehicle is in a fully loaded condition.

If the bellows extends more than this it is likely to burst.

MINIMUM AIR PRESSURE
Maintain a minimum of 5 p.s.i. (35Kpa) at all times."

The reverse side of the A4 sheet is all fitting instructions.

So, what part of that tells me that I should inflate before loading? To the contrary, it suggests that you start with the minimum pressure, add the load and then inflate until the required pressure is achieved.

The air bags on my previous vehicle (I can't remember the brand) came with very explicit instructions to place the vehicle on a flat area, measure the top of the rear wheel arches to the ground, apply the load and inflate the bags until the initial height is reached. There was no additional instructions as to what you needed to do when you hitched up the next time after reducing air bag pressure to the minimum as you do to drive around unloaded.

I have checked the air bags loaded and unloaded and when fully inflated and at minimum inflation pressure. It no time do the bags come near 50% of the coil width. If the concern is pinching the bag, the compression of the springs when the load is added is so small that pinching could not occur.

The main reason that I use air bags is to stop the see sawing that occurs on choppy roads. The back end of the challenger sits a bit high unloaded and in not noticeably low without assistance.

So do other users get different instructions to me or are we dealing with some kind of conventional wisdom? For those who have experience, why inflate and then hitch and not the other way around? And what pressure do you inflate to? As I said at the outset I inflate to 25 p.s.i. as that has the vehicle fairly level and gives a good ride.

Thanks to the comments form these with experience of air bags. I intend to persevere.

Cheers, Kevin

Kevin
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Reply By: Member - Kevin S (QLD) - Thursday, Jan 31, 2013 at 18:03

Thursday, Jan 31, 2013 at 18:03
As a final update, readers may be interested to know that the failure of the air bag appears to be from heat from the exhaust. A heat shield should have been fitted to the exhaust where it passes just inside the rear coil spring but this was not done. Not sure why, but the bag was replaced free of charge.
Cheers,
Kevin
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