Mitsubishi engine 4m41

Submitted: Monday, Apr 15, 2013 at 09:52
ThreadID: 101707 Views:23427 Replies:6 FollowUps:11
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Hi : Does anyone know of a "maybe common" problem that the 3.2 TD trition / pajero motor , with a noisy timing chain , 160,000 ks
My triton 06 has developed a rattle in the motor that sounds like a timing chain , a search of the internet talks of timing chain guide problem !!!

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Cheers Nick b

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Reply By: greybeard - Monday, Apr 15, 2013 at 10:16

Monday, Apr 15, 2013 at 10:16
Try the Triton Forum
AnswerID: 509059

Reply By: marq - Monday, Apr 15, 2013 at 12:25

Monday, Apr 15, 2013 at 12:25
If it's anything like the Pajero 3.2 DiD - you need to replace the timing guide every 100,000k otherwise you might be up for some serious $$.

Do not run the engine without inspecting -

It's a $25 part - takes <1hr to replace.
AnswerID: 509068

Follow Up By: escapesilv - Monday, Apr 15, 2013 at 14:51

Monday, Apr 15, 2013 at 14:51
Hi Nick d.

I second marq's reply, don't run it and get it inspected, I had similar problem with 2.8 diesel in a Triton, ignored it and ended up costing me $ 3000.

Good luck.

Rob
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Follow Up By: mountainman - Monday, Apr 15, 2013 at 17:20

Monday, Apr 15, 2013 at 17:20
friend had the 3.2
rattly tractor motor what i reckon..

timing chain let go, and bye bye motor....... bye bye..
DONT DRIVE IT.
replace the timing CHAIN IMMEDIATELY

or say bye bye to your engine, VERY SERIOUS.

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Follow Up By: Member - nick b - Monday, Apr 15, 2013 at 17:43

Monday, Apr 15, 2013 at 17:43
Marq : >>>It's a $25 part - takes <1hr to replace. ????

Is this your 1st hand experience ???? It's a 4m41 TD 2006 on & yes it's same as the Pajero with that same engine .

Q If so did you need to remove rocker cover ? ....If so how did you go about that ???? what did you have to remove from engine !!!!

I have spoken to Mitsubishi & they tell me that they have never done one with these K'S ....

cheeres .... P.S IT IS PARKED UP TILL FIXED !!!

Cheers Nick b

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Reply By: TerraFirma - Monday, Apr 15, 2013 at 13:23

Monday, Apr 15, 2013 at 13:23
Sounds like normal servicing by Mitsubishi to me Nick. Most diesel motors like the 3.2 , Toyota or Nissan for example require the timing chain to be replaced at 150,000kms. has this been done?
AnswerID: 509071

Follow Up By: Member - Toyocrusa (NSW) - Monday, Apr 15, 2013 at 17:47

Monday, Apr 15, 2013 at 17:47
Hi. I think you may be mixed up with engines that have a Timing Belt. These are replaced at 150k
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Follow Up By: Razerback - Monday, Apr 15, 2013 at 18:09

Monday, Apr 15, 2013 at 18:09
Apologies yes I did
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Reply By: Hi-ryder - Monday, Apr 15, 2013 at 16:41

Monday, Apr 15, 2013 at 16:41
Hi Nick i have a 2010 triton 2.5 . I would most likely say value clearance . They say they should be checked every 30000ks or so. I know both 2.5 and 3.2 can be alittle noisy if there not done . maybe have them checked also
AnswerID: 509082

Follow Up By: Hi-ryder - Monday, Apr 15, 2013 at 16:56

Monday, Apr 15, 2013 at 16:56
Just had a quick look at my service manual i know mines a 2.5 but are the 3.2's running a belt or a chain ?? maybe jump on newtriton forum someone on there would def know . Mine having belt should be done at 60, 120 ,180 .
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Reply By: Member - nick b - Monday, Apr 15, 2013 at 17:28

Monday, Apr 15, 2013 at 17:28
Thanks All for your reply's : Just to confirm It's a 3.2 4M41 TD chain driver same as pajero
with that motor .... It's not the 2.5 totally different motor ....I have done search on internet regards this ....
Cheers Nick b

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AnswerID: 509084

Follow Up By: awill4x4 - Monday, Apr 15, 2013 at 18:38

Monday, Apr 15, 2013 at 18:38
Nick the pics below give some idea of what they should look like compared to what can happen if they left too long.
In extreme cases the tensioner has been known to have been cut in two where it falls into the timing chain assembly sometimes causing complete engine failure.
There is also a time lapse video of how to change it on an NM-NP Pajero.

NM-NP upper timing chain tensioner replacement.

If your engine is the later common rail engine the procedure will take quite a bit longer as the fuel rail assembly must be undone to allow the rocker cover to be removed.
Regards Andrew.





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Follow Up By: Member - nick b - Monday, Apr 15, 2013 at 20:17

Monday, Apr 15, 2013 at 20:17
Thanks very much for this reply :

>>>common rail engine the procedure will take quite a bit longer>>>
Q do you know if the injection pipes can be re used ?

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Follow Up By: awill4x4 - Monday, Apr 15, 2013 at 22:57

Monday, Apr 15, 2013 at 22:57
Nick, from memory they can be re used 5 or 6 times.
I think it recommends in the service book the number of times they should be re used.
It is also recommended that tappets are done at the same time as the rocker cover is already off.
If you are going this far I would also recommend removing the inlet manifold and cleaning all the EGR muck that WILL be clogging the inlet manifold and inlet ports, see pics below.
Regards Andrew.





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Follow Up By: Member - nick b - Friday, Apr 19, 2013 at 10:26

Friday, Apr 19, 2013 at 10:26
I have had engine inspected ... stretched time ? chain guides look to be ok
Quoted $ 2700 ... head off 15 hr work parts around $ 800 +

any input maybe helpful

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Reply By: Justin C4 - Friday, May 10, 2013 at 17:38

Friday, May 10, 2013 at 17:38
I have faced some issue with my Mitsubishi Pajero 2002 engine with a noisy sound like “tik tik”. I have checked this issue with my mechanic and found that its piston and block part need to be replaced.
And we have done such swapping by purchasing some used engine parts from http://www.hiperformer.com/automotive and the problem was sorted out.
So just to solve your problem you should go with your mechanic and replace your engine parts as suggested by him.
AnswerID: 510745

Follow Up By: Member - nick b - Friday, May 10, 2013 at 22:29

Friday, May 10, 2013 at 22:29
Gooday Justin : pajero 2002 I dont think we are talking same engine ...4m41 TDI 3.2 ...But mine has got a slack cam chain , A bit under $ 3000 to fix it 16 hr work ( head off ) + parts "Not Mitsubishi's best work" , I have replaced chain tensor for now which has helped .
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