Friday, Oct 04, 2013 at 14:14
Lyn - Modifications to vehicle design are controlled by the Federal DRID, via the Vehicle Standards Bulletins.
Each Bulletin covers a specific area and outlines any design changes to original manufacturers design, that are either allowed or dis-allowed.
http://www.infrastructure.gov.au/roads/vehicle_regulation/bulletin/vsb_06.aspx
Trucks are classed as vehicles over 4500kg GVM, and under that figure, vehicles are classed as passenger vehicles.
Different regulations apply to trucks, as compared to smaller vehicles, and the regulations are generally stricter for trucks, than they are for passenger vehicles.
Any changes to design are usually classed as minor or major. In general, minor changes that do not substantially affect the OEM design are allowable.
However, major design changes such as cabin re-construction, complete axle changes, body additions, major drivetrain changes, braking system alterations, steering modifications, along with many other major changes, all require an engineers supervision and a signed engineers certificate to be presented upon registration.
In recent years, authorities have been putting pressure on hotrodders and vehicle modifiers to try and stamp out "backyard 'rodders" from doing major modifications themselves, with little engineering input - and trying to move all modification work across to selected "professional" vehicle modification shops.
However, many people still carry out modifications in their own sheds and workshops - and sizeable numbers of these people are quite skilled.
The problems start when someone has good fabrication skills, but lacks professional engineering qualifications, so that potential un-recognised problems start to sneak in with their vehicle modifications.
Typical examples are wheels modified with increased offset and steering components modified by heating and welding.
Modified offset wheels seriously affect handling by extending the arc radius of the turning action of the front wheels.
This leads to increased loads on other steering and
suspension components that can be outside manufacturers design limits.
Handling is affected with increased offset wheels, because the wheelbase is shortened substantially on one side, and lengthened substantially on the other side, when the steering wheel is turned a substantial amount.
Steering components must never be altered by heating or cutting without reference to the manufacturer, because most critical steering components are heat-treated - and any application of serious heat will affect the heat treatment and possibly cause embrittlement.
The major problem with all motorhome conversion "projects" is trying to keep the vehicle GVM within manufacturers and rego limits.
Many converted motorhomes are seriously overweight, and many easily tare out at 6 or 7 tonnes, when the original vehicle GVM is much lower.
I'm sure a lot of converted motorhome owners weigh their vehicle with nothing in it for rego purposes - then they go back
home, fill it up with several hundred litres of fuel and water, heavy gas bottles, food supplies and dozens of household items (including heavy crockery) - and then they suddenly find the tare is now a tonne and a half more, than what is on the rego papers.
Add in the extra height of a 4WD vehicle body, and you've got potential C of G problems with all that extra weight.
Add in a driver lacking vehicle handling skills, and you have an accident looking for a place to happen.
Cheers - Ron.
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