Wednesday, Nov 20, 2013 at 12:54
Terra Firma - Without a doubt, water and contaminants in the fuel are the biggest single cause of diesel fuel injection troubles.
With the extremely high pressures of injection with common rail, any problems with previous injection designs are magnified.
I also strongly suspect that Toyota dropped the ball on the quality of their injectors on their common rail diesels, in the period from around 2002 to 2008.
When Toyota went ahead with their greatly increased production levels in this period, they put production numbers in front of quality levels.
To meet vastly increased production targets, many outside suppliers were tasked with ever-increasing numbers of components supplies, and with this vastly-increased number of components required (and probably new suppliers as
well), QC got left behind in the rush.
Toyota have admitted this, in a statement and apology by the CEO of Toyota, and they have set about lifting their game, back to the normally-high level of quality we always expected from Toyota.
Yes, common rail delivers a great result in efficient fuel burn, along with the staggered injection of electronic injectors - however, if you do not have fuel that is sparkly-clean, and which meets the tighter parameters of the common rail injection, then you will definitely develop serious injection problems with CR in a very short space of time.
I firmly believe that the high CR injection demands require some additional lube added to the fuel, and additional filters in the fuel line. Neither of these are a big investment as compared to the cost of a CR injection system failure or damage.
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