Saturday, Mar 22, 2014 at 22:02
Daryl
How much weight do you have on this car? Mitsubishi will have specified a maximum carrying capacity but that will be for a bare cab/chassis with a near empty fuel
tank. Everything that is added after that comes of that capacity. That includes the driver and passenger, whatever body or tray is fitted, the fuel and any accessories. Whatever is left after that can be added to the body/tray and that is often not as much as you think, particularly if you have fitted things like bull bars,
winches, dual wheel carriers, long range tanks etc..
Many people have the rear of a dual cab dragging on the ground because, while the car may be
well under GVM, they have too much out the back and a few empty seats in the front but it is not all that common with a single cab. If yours is way down then either the original springs are past their use by date or you have overloaded it. In the interests of safety and reliability, the answer should be a bigger car or a trailer.
Think very carefully before fitting air bags. Your leaf springs are linear and compress in proportion to the load i.e. if you double the load you double the compression. They just keep on compressing at that rate until the chassis reaches the bump rubbers. They bring the chassis to a sudden stop because they are exponential springs, not linear springs. The more you compress them the harder they get and the more they resist further compression.
Air bags are also exponential and will become like a rock by the time they are about 60% compressed. This is usually
well before the chassis would normally reach the stock bump rubbers. As they bring the chassis to a stop, whatever is behind them will want to keep falling. All of that falling material will generate forces that increase by the square of the distance they are behind the axle and will be
well above the static weight. If you doubt this then place a brick on your bare foot then drop it about 300 mm onto your foot. You will understand real quickly. This rocks the chassis on the axle and tries to lift the front placing tremendous stress into the chassis at the top of the bags. This is why so many air bag equipped cars have suffered chassis damage.
Plenty of overloaded cars have damaged their chassis without air bags just by coming down repeatedly onto stock bump rubbers or heavier rate springs on rough roads but the bags make it much easier.
You may also run into brake problems with an overloaded sagging rear end. Your car may have a brake pressure proportioning valve that increases the pressure to the rear brakes as you load the rear and
the springs come down. It will reduce the pressure when the car is lightly loaded and sitting up high in order to prevent rear wheel lockup. If you overload the rear then lift it up, you may end up with a light load pressure when you should have the maximum.
it is also quite possible that heavier rear springs will alter the front to rear weight transfer ratio and place more weight onto the outside rear wheel in corners. This could easily make the car prone to going into sudden oversteer (sliding the tail out) in corners, particular if you go into one a little too fast. If you are going to stiffen the rear springs then do exactly the same to the front as
well.
These are just a few things to keep in mind when you start changing the design of cars.
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