Sunday, Nov 13, 2016 at 21:19
" Thanks all for the comments so far. I have been researching this as I am contemplating buying an ExtraCab Hilux to carry my slide on Camper - it will need a GVM upgrade"
Roger
If you are going to do that then make sure the roads that you drive it on are as smooth as a billiard table.
Have a look at this link.
bent chassis
This problem is not caused by weight. Some of those cars could have been under GVM. Weight is just a measure of the pull of gravity. It is a figure showing on a weighbridge or scales and it does not change.
These ute chassis have been bent by mass ( the amount of material in something ) and the forces generated by mass when it is in motion.
Whatever you put behind the rear axle is going to have to be lifted suddenly from rest by the rear end of the chassis whenever it suddenly rises. When the chassis suddenly falls, the material on it also falls and builds up momentum. When the chassis stops, the material wants to keep going down. The forces generated thump the end of it down hard rocking the car on the rear axle and jerking the front up.
The further back the material is behind the axle the worse it gets because the distance from the axle back to each piece of material is a lever.
All of this is going to have the end of the chassis constantly flexing up and down. If it is outside its design limits, as it usually is with a loaded slide on, it will eventually fail.
You could install the heaviest springs that you could find or put an air bag in as
well and it is not going to make any difference. The heavy material back there has not moved and it is still flexing the end of the chassis up and down.
Chassis are the most common victims in these cases but there have been plenty of broken axle housings as
well.
These bent chassis problems are not confined to 4wds in the bush. I have seen two bent 2wd tradie's utes in citys. Both had too much heavy material
well back behind the axle.
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