Monday, Oct 20, 2025 at 12:00
Every engine is required to direct any crankcase blowby into the engine intake manifold where it is burnt, instead of just venting it into the atmosphere.
Blowby is usually an oily mist which creates an oily film inside all of the air intake system, this in itself is not an issue.
Most engines also employ exhaust gas recirculation where, under certain operating conditions, exhaust gas is injected into the intake manifold to mix with intake air, the purpose is to reduce combustion temperatures and thereby reduce nitrous oxide emissions from the exhaust.
This is fine in theory but in practice the soot in the exhaust gas combines with the oil mist from the PCV and forms a thick sticky sludge in the inlet manifold and EGR valve, eventually this sludge hardens and can cause a restriction or blockage, this is a serious side effect of these two environmental control systems and the reason various EGR delete mods.
Normally the EGR valve is closed at idle and high power and only opens at low to medium power, if the ECU is programmed to run with EGR at these medium powers and there is none due to a blockage it can cause rough running, Boodahs Issue appears to be in this range hence my suggestion, especially as he said it is a high time engine.
Not too sure what RMD is on about, but I don’t think he’s a diesel mechanic.
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