alloy side step repairs

Submitted: Friday, Aug 27, 2004 at 12:15
ThreadID: 15869 Views:2945 Replies:6 FollowUps:2
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Hello all, is it possible to straighten the vertical skirt on alloy side steps without cracking (or further weakening) the alloy. The horizontal portion of the step is ok.
My previous experience with damaged extruded aluminium has always ended with a fracture on the fold line. Is the application of a little heat, of any assistance when trying to return the section to it's original shape?
Thank you in advance
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Reply By: Member - Gary W (VIC) - Friday, Aug 27, 2004 at 13:23

Friday, Aug 27, 2004 at 13:23
My only experience was straightening alluminium side steps on the Jeep. There were no creases so gentle pressure in the right place did the trick. Could not tell they'd been bent. Creased alluminium is different - like you, I've never had any success - I'll watch with interest to see what others have to say.

Gaz
AnswerID: 74249

Reply By: Member - Blue (VIC) - Friday, Aug 27, 2004 at 14:35

Friday, Aug 27, 2004 at 14:35
Gentle heat will probably help, but you have to be careful. Ally doesn't get that nice cherry glow like steel, it just sort of falls on the floor in a molten mess. I was shown a trick involving a match stick... You use the match stick like a pencil as you heat. I just can't remember what exactly the mark should look like when you are at the optimum temp. Perhaps someone else out there can fill in the blanks.

Good luck obone
Blue
AnswerID: 74259

Follow Up By: marklynn - Friday, Aug 27, 2004 at 14:43

Friday, Aug 27, 2004 at 14:43
Soot up the alloy using the acetylene flame only....then heat using the normal flame...when the soot disappears then the alloy is hot enough...don't heat any further otherwise you will have an alloy puddle on the floor

Mark
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FollowupID: 334207

Follow Up By: Member - Blue (VIC) - Friday, Aug 27, 2004 at 17:33

Friday, Aug 27, 2004 at 17:33
See... now that's a whole lot easier than the the match trick... My metalwork teacher was a stickler for the old " If ya learn to do it the hard way, it'll make ya a better tradesman" trouble is I don't remember many of the hard ways as I never became a tradie. I'll lock this one in the vault, thanks Mark.

Blue
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FollowupID: 334224

Reply By: Member - Roachie (SA) - Friday, Aug 27, 2004 at 16:20

Friday, Aug 27, 2004 at 16:20
I know that if mine ever get bent, I'll be be using it as the perfect excuse to get a set of steel steps and side bars....
AnswerID: 74275

Reply By: Member - Jack - Friday, Aug 27, 2004 at 19:19

Friday, Aug 27, 2004 at 19:19
when I bent my alloy sidesteps I took them off and slowly straightened them in a vice with wood packing each side of the steps. Not sure of the extent of your damage, but this was painless and looked as good as new.
I bought a set of steel steps a short while later, however.
Jack
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AnswerID: 74289

Reply By: obone - Saturday, Aug 28, 2004 at 17:35

Saturday, Aug 28, 2004 at 17:35
Thanks everyone for your responses, maybe I'll use a combination of them all...well, probably not the match one until I find out how is ends!!!!!!!!!!!
Regards
Chris
AnswerID: 74363

Reply By: hoyks - Saturday, Aug 28, 2004 at 22:07

Saturday, Aug 28, 2004 at 22:07
Back up the flange with a block of hardwood and hit it with a soft faced hammer. Extrusion for comercial parts like side steps are usually quite soft and it shouldn't take too much work to straighten it.
AnswerID: 74385

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