Dual Battery Systems and Winches
Submitted: Thursday, Sep 09, 2004 at 10:16
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Alan S
Good morning,
After much searching on this
forum and with many options available we have finally decided here at work to install dual battery systems in our cars with Redarc Battery Isolators and Redarc Low Voltage Sensors and also to use two cranking batteries instead of one cranking and one deep cycle. I have also decided that this is the best approach for my own 4x4. At present I have one battery with the winch connected to it.
When I install my dual battery system which battery do I connect the winch to and why?
(PS. Big thanks to the staff at Redarc for the help and patience)
Reply By: Troopy Travellers (NSW) - Thursday, Sep 09, 2004 at 10:34
Thursday, Sep 09, 2004 at 10:34
Can you give me an idea of the cost for the isolator?
Sparky
AnswerID:
75761
Follow Up By: Alan S - Thursday, Sep 09, 2004 at 10:45
Thursday, Sep 09, 2004 at 10:45
$116.62 + GST.
FollowupID:
335577
Reply By: Truckster (Vic) - Thursday, Sep 09, 2004 at 10:34
Thursday, Sep 09, 2004 at 10:34
Connect to main battery, it re-charges the quickest.
AnswerID:
75762
Follow Up By: Alan S - Thursday, Sep 09, 2004 at 10:46
Thursday, Sep 09, 2004 at 10:46
Thanks Truckster,
but if both batteries are the same then is that really an issue?
FollowupID:
335579
Follow Up By: Leroy - Thursday, Sep 09, 2004 at 11:18
Thursday, Sep 09, 2004 at 11:18
If you have the winch on the second batt and it starts to get flat you may have to wait for the primary batt to fully charge before the isolator switches in the second battery before charging it. If you are winching with the primary batt and it gets too flat and you stall the vehicle, the redarc isolators can have a push button switch installed which will engage the solenoid so that the secondary battery is switched in parallel which means you can in effect jump start the primary batt.
Leroy
FollowupID:
335590
Reply By: GO_OFFROAD - Thursday, Sep 09, 2004 at 10:50
Thursday, Sep 09, 2004 at 10:50
I run a good constant duty silver contact 250a solonoid as
well as battery isolator on my car, and the solonoid is powered from the winch motor, so when the winch is winching, the batteres are joined, so all the current isnt going through the dual battery system.
Will be at Pirahna day this Sat to find out why my Pirahna dual batt system has stopped working....again.
AnswerID:
75767
Reply By: GUPatrol - Thursday, Sep 09, 2004 at 11:20
Thursday, Sep 09, 2004 at 11:20
Alan,
If both batteries are the same there is no issue, except, that if you are winching with the engine running, the huge voltage drop may cause the isolator system to cut off (which is what is supposed to do at low voltages) so you end up draining the battery quicker.
I would connect it to the vehicle's battery as the alternator cicuit is made to quickly recover to that battery and run all accessories such as A/C etc.
In addition I also have a switch to completely cut off (isolate) the aux battery when winching to protect (in my case) the deep cycle battery and to also keep that circuit reserved...
AnswerID:
75770
Reply By: Member - Mark (VIC) - Thursday, Sep 09, 2004 at 11:35
Thursday, Sep 09, 2004 at 11:35
I had a X9 superwinch on my Prado when I bought it with only the one main vehicle battery. I thought this was a bad practice, even though that battery was replaced with a heavier 600CC battery.
I installed a dual battery system using a second 600CC battery and a Sure Power isolator. They are connected together using 4G wire, via the isolator, so I could link them together in emergencies for starting or winching. (The 4G wire is rated at 110 amps) I re-routed the wiring for the winch to use the second battery only, unless I manually connect them via the isolator.
I just like to have the main battery for the vehicle elecrtrics only and all the asseccories running off the second battery. Particulary as I do most of my 4 wheel driving solo, so I don't want to get stuck with a flat starting battery. For winching you will need a CC battery, not a deep cycle as the current draw is massive at times.
I have only used my winch once since I bought the vehicle 3 weeks ago and that was to winch my friend up a wet and slippery '
cliff face' type track last weekend. Normally I leave the engine running as I winch so the battery can charge up a bit but on this occassion I was slipping, pulling myself down rather than pulling him up as I had no anchor point. I turned the engine off and left the vehicle in low range with foot brakes applied to prevent me slipping/rolling down. I winched for over 5 minutes without the battery showing signs of dying. I then started my own vehicle, knowing that I had a full main battery, and we continued on.
I think it would be a matter of choice. Normally your main battery charges first and generally the fastest. Common practice is also to have the engine running when you are winching so you don't have to worry so much about having a flat battery and not being able to start the vehicle at the end. You also have to look at how much winching you do. Once every 2-3 months for about 5-10 minutes?
Like I said, for me personally, I leave the main battery alone and run all accessories off the second battery. Maybe I'm a little paranoid, but I don't like a flat starting battery.
AnswerID:
75772
Reply By: Member - Captain (WA) - Thursday, Sep 09, 2004 at 11:44
Thursday, Sep 09, 2004 at 11:44
Hi Alan,
There are many different ways to connect as described above. None are wrong, but some ways will suit your needs better. With your system, I would connect to the aux battery as this will ensure the main battery stays charged (voltage drop while winching will cause redarc isolator to open, hence no charge to aux battery, but full charge to main). However, I would fit the voltage overide switch, this way you can select the main battery into circuit if the aux starts to run low and you need to keep winching.
Note that even with the alternator charging both batteries as you are winching, you will still flatten both batteries if you winch for too long. Many modern vehicles, petrol and diesels, will stall if battery voltage gets too low (cannot run the ECU electronics), hence why I prefer to winch off the aux battery and keep main charged.
If the aux battery is low while winching, you probably already have a hot winch motor so its better to stop winching and get some charge into the aux battery. This lets the winch cool down, aux battery recharge and main battery still 100% so can start vehicle if motor stalls.
Cheers
Captain
AnswerID:
75776
Follow Up By: Leroy - Thursday, Sep 09, 2004 at 12:57
Thursday, Sep 09, 2004 at 12:57
If you are going to fit the voltage overide switch then this defeats the purpose so you have a battery fully charged for starting. You may as
well hook the winch up to the starting batt in this case. Also the starting batt is the one that will get charged first in a dual battery config so makes sense to use this batt. and also you can pause during your winching and let the battery recover then start winching again. You can use the secondary batt to jump start the starter batt if you unfortunately stalled the car by using a bypass switch on the redarc (If your started batt was getting flat after winching)
Just a side note. When I had the V6 Rodeo and used the winch the batt voltage would get to a point where the car would start to stall as a result of the voltage getting too low for the ECU as outlined above. When this happened I stopped winching and left the car ideling for a few minutes to let the batt. recover and also gives the winch a bit of time to cool down.
As captain pointed out above it horses for courses really and I have been happy with my redarc/winch setup as mentioned but for others....you'll work out whats best for you.
Leroy
FollowupID:
335612
Reply By: madcow - Thursday, Sep 09, 2004 at 13:28
Thursday, Sep 09, 2004 at 13:28
Correct me if I am wrong but you can put a switch in place with the Redarc isolator so you can "bridge" both batteries for winching etc. Wether your winch will stay cool during that time is unknown.
cheers Dave
AnswerID:
75811
Follow Up By: Leroy - Thursday, Sep 09, 2004 at 13:51
Thursday, Sep 09, 2004 at 13:51
You can put a switch in. I wouldn't want to be drawing winch size currents thought the isolator though. The winch wont run cooler bridging your batts. It will run longer before the batts go flat!
Leroy
FollowupID:
335631
Reply By: Alan S - Thursday, Sep 09, 2004 at 13:38
Thursday, Sep 09, 2004 at 13:38
As there is no definite one way or the other I believe I still need to think more about it. We are planning a 6 month solo vehicle extended trip next year so I am leaning towards connecting the winch to the second battery and leaving the main vehicle battery alone (just for piece of mind) but I am still undecided.
Thanks everyone for your replies, much appreciated.
Alan.
AnswerID:
75815
Reply By: Mainey... - Thursday, Sep 09, 2004 at 19:15
Thursday, Sep 09, 2004 at 19:15
Alan
Truckster has the answer
(as stated in the redarc literature)
However if the second battery is used as the source for the winch, and the two are connected by the solenoid, and both are initially fully charged, remembering that you have driven to where you are (in a ditch) and need to use the winch to get out, and the engine is supplying power, via the alternator to both batteries, because they are both fully charged, I personally don't know why there would be a problem!
Remember that both batteries would be directly connected and equally supplying power to the winch, would the winch use the amount of power to get both batteries down to 10.6 ? (solenoid cutout) Volts under these conditions?
I don't have a winch!
AnswerID:
75864
Follow Up By: Mainey... - Thursday, Sep 09, 2004 at 19:36
Thursday, Sep 09, 2004 at 19:36
.....Connect only to first battery as Truckster has stated.....
Have re-read the redarc specs paperwork, the connect/disconect voltages would become a problem using the second battery.
FollowupID:
335680
Follow Up By: Member - Captain (WA) - Thursday, Sep 09, 2004 at 21:10
Thursday, Sep 09, 2004 at 21:10
Hi Mainey,
While it sounds all good in theory to connect to main battery, I have found a difference in practise. Even with the engine running to try and keep the battery charged, winching from your main battery will drop your voltage (typically 100 amp alternator and ~100-400 amps when heavy winching). On older vehicles this is not a problem, but on newer ones (any petrol or diesel with ECU control) the motor can stop, simply because the voltage is too low for the ECU to operate. I have a winch and also a Redarc isolator so know from first hand experience of the voltage drop.
On my previous 80 series 1HZ, my winch was connected to the main battery, but on my ECU controlled GU, its to the aux. Even if you start with 100% fully charged batteries, any sort of serious winching will drop the voltage below the 12.6V Redarc cutout and you will only be winching with the battery its connected to. At least when its to the aux bat, your engine will continue to run and you will have a 100% charged main battery. The timeout period on the redarc will give some charge to the aux while winching, but it will soon isolate due to voltage drop. I have an overide switch so I can choose to connect both batteries, but have never actually done so (installed in case main bat is flat so i can auto jump start myself).
As I said in my earlier earlier post, different setups are required for different vehicles, there is no universal right way.
Cheers
Captain
FollowupID:
335688
Follow Up By: Leroy - Friday, Sep 10, 2004 at 10:02
Friday, Sep 10, 2004 at 10:02
Captain,
If the winch is on the main you can still jump start/overide to start the engine. I found when the Rodeo I had started to stall it was time for the batt to charge up a bit and time to let the wench....er winch cool down a little (the wench gets hot cause she thinks we shouldn't of been in the situation to begin with!)
Leroy
FollowupID:
335749