Wednesday, Oct 06, 2004 at 23:59
Eric, is your coolant being pushed out to the radiator overflow
tank? If so, when the engine is cold. Does it recover the extra coolant pushed into the radiator overflow
tank?
If it's not recovering properly then there is some kind of air leak in the system.
If everything is fine in that department then I agree with your idea of using a radiator flush.
I build custom alloy radiators part time for race cars and I've picked up quite a bit of info from various sources. I'll post here the correct procedure for flushing your cooling system.
One thing to be very careful of in the cooling system (NEVER NEVER NEVER NEVER
NEVER NEVER NEVER NEVER NEVER) mix different brands of coolants. If you don't believe me check out are.com.au and have a look at the "horror pics" in the technical section.
I've used Tectalloy "Muckout" cleaner with very good results but I also use it in conjunction with a reverse power flush from a radiator specialist.
Regards Andrew.
ps: If you're interested in the correct procedure for stray current testing I can post that as
well.
Cooling System Flushing Procedure.
Because coolant/inhibitors from different manufactures have different chemical compounds, which may adversely react if mixed, it is important that you DO NOT create a chemical cocktail within your cooling system by mixing different brands of coolant/inhibitor. Even though the coolant has been drained from the system, the inhibitors remain affixed to the cooling system components and must be chemically removed, using a quality alkaline flush.
Procedure:
1: Ensure the cooling system is sound and free from leaks and check all components for wear and condition. If need, replace worn components.
2: Choose a quality alkaline cooling system flush (500mL. Per 12 Litres). Observe the instructions on the container.
3: Replace the radiator cap and run the engine at operating temperature for 15 minutes in 4 cylinder vehicles and 30 minutes in 6 or 8 cylinder vehicles. (Ensure the vehicle heater is turned on).
4: Drain and rinse the cooling system including the overflow bottle and heater core. At this point a power flushing machine may be used if this equipment is available.
And/or:
4a). Rinse the system with clean
water until you are convinced that the only fluid remaining in the system is clean
water- RINSE- RINSE- RINSE (this may need to be refilled and drained a number of times).
5: Refill the cooling system using clean
water (demineralised or distilled
water), to perform a stray current check.
6: Do not add coolant at this time until a complete stray current check has been performed (refer to stray current procedure). The presence of stray current will deteriorate the cooling fluid quality immediately.
Always ensure you select a coolant/inhibitor that meets the vehicle manufacturers recommendation or one that meets AS 2108-97 Type A or Type B whichever is recommended as being in support of the vehicles manufacturers recommended coolant performance standard.
7: Ensure the correct rates of coolant/inhibitor is used, as overdosing or underdosing will have a direct affect on the performance of the cooling system and the life of the components including the radiator.
8: Only after the vehicle has been cleared of the possibility of stray current (electrolysis). Rebuild the cooling fluids by first adding the selected product then topping up with clean
water (demineralised or distilled
water). NOTE: NEVER MIX TWO BRANDS OF COOLANT!
9: Mix a portion of the coolant for the owner to use for topping up coolant level.
Dispose of Waste Fluid Correctly.
NOTE !
Radiator manufacturers warranty does not cover internal or external corrosion.
AnswerID:
79154
Follow Up By: Neil & Lynne - Thursday, Oct 07, 2004 at 09:55
Thursday, Oct 07, 2004 at 09:55
I for one would be interested in the 'stray current testing procedure' if you wouldn't mind posting it.
Thanx
Neil.
FollowupID:
338626
Follow Up By: Truckster (Vic) - Thursday, Oct 07, 2004 at 11:25
Thursday, Oct 07, 2004 at 11:25
He makes a nice radiator as
well as knowing his stuff!
[ View Image]
[ View Image]
FollowupID:
338641
Follow Up By: Member Eric - Thursday, Oct 07, 2004 at 15:29
Thursday, Oct 07, 2004 at 15:29
are you refuring to awill4x4 ?
do you do a larger core radiator ? and will this help combat the blocking problem ?
FollowupID:
338665
Follow Up By: awill4x4 - Thursday, Oct 07, 2004 at 22:56
Thursday, Oct 07, 2004 at 22:56
Eric, I suspect that your problems are of a chemical cocktail being formed by differing coolants which simply end up clogging the core.
Is your radiator the original one? If so and it has been cleaned out 3 times before it may be time to bite the bullet and put in a new one.
Personally I wouldn't go for brass radiators, their efficiency is nowhere near that of aluminium.
I don't think that the viscous coupling is your problem particularly as you have a new one. All the talk of putting in extra silicone is fine but what happens is that you end up driving the fan most of the time instead of when it's needed. On initial start up when your motor is cold you should be able to hear your fan roar for a few seconds (up to about 30 seconds usually) this will quickly settle down as the fan hub assembly simply goes into freewheel mode. If there isn't any fan noise on startup from cold that's when you generally know you have a problem with the viscous coupling.
If your radiator still appears to be in good condition I would use a radiator flush to clean out your cooling system quickly followed by a high pressure reverse flush (you won't believe the amount of crud that comes out of the system) Then remove your radiator and have the top
tank removed and have the core rodded out and flushed. Replace the top
tank with a new one complete with a new seal. (this is assuming that your radiator is an alloy core with plastic tanks) If your top
tank has been removed a number of times you may have a problem where the little folded tags may not be able to be bent up and down any more, if this is the case then it's new radiator time.
When the whole system is flushed and back together then fill up the cooling system with plain clean
water for a day or two and check for stray current (I'll post the correct procedure under a new topic on the
forum) When you are sure that stray current isn't a problem then drain the cooling system and fill with a "GOOD QUALITY" coolant
If it looks like you may need a new radiator, give me a ring as I have a few contacts that may be able to help. Even if you just want too have a chat about cooling give me a ring I'll be only too happy to pass on any info that I've picked up while building the custom race ones we do.
Phone 97750558 BH or 97695196 AH
Regards Andrew.
FollowupID:
338725
Follow Up By: Member Eric - Friday, Oct 08, 2004 at 07:40
Friday, Oct 08, 2004 at 07:40
What brand coolant Andrew ? Whats the best you can get ?
FollowupID:
338742
Follow Up By: awill4x4 - Friday, Oct 08, 2004 at 20:48
Friday, Oct 08, 2004 at 20:48
Eric, personally I like Tectalloy coolant products. I'm guided here by Richard Anderson from ARE (Aluminium Radiator Engineering) in Qld.
Of all the people I have talked to regarding aluminium radiators and cooling system problems he has been by far the most reliable source of information and is willing to help with some of the interesting cooling projects I have been involved in.
I use Tectalloy 100 plus which is their top of the line coolant and is a premixed coolant with about 50% ethylene/glycol from memory.
A very useful tip from Richard was to look for a coolant with excellent anti cavitation properties and the simple way to check is simply to shake up the various bottles of coolants at your auto parts supplier. The best ones with regards to anti cavitation are the ones that as the bubbles form at the top quickly settle down the fastest.
When I did this test the Tectalloy 100 plus was the quickest to settle down along with a high glycol percentage.
It certainly wasn't cheap as my custom radiator for my Patrol (using a PWR core similar to that used by current Falcon/Commodore supercars) has twice the capacity of the original radiator.
From memory it was around $32-$34 per 5 litres and I needed about 15 litres :-)
Regards Andrew.
FollowupID:
338830
Follow Up By: Truckster (Vic) - Saturday, Oct 09, 2004 at 23:58
Saturday, Oct 09, 2004 at 23:58
Bit late, but
yea eric.. was talkin of andrew. thems photos of his radiator he made.
FollowupID:
338946